| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
Introducing the Heavy-Duty Bucket Elevator Belt, a marvel of engineering by Qingdao Grand Rubbers Co., Ltd. Crafted with premium materials, this belt delivers unmatched resilience and superior performance, even in the most demanding environments, while efficiently handling substantial loads.
Rubber Coating: The belt is endowed with a robust rubber coating, meticulously designed to provide outstanding resistance against abrasion, heat, and impact. This ensures unwavering reliability and smooth operation under rigorous conditions.
Steel Cords/Polyester Fabrics: With reinforcement from either steel cords or polyester fabric layers, this belt offers exceptional tensile strength and flexibility, optimizing the efficiency of vertical material transfer with ease.
Custom Construction: Customize the belt's construction to tackle unique industrial challenges with options to vary thickness, tensile strength, and incorporate specialized protective coatings for enhanced durability.
Performance Features
The Heavy-Duty Bucket Elevator Belt is engineered for outstanding performance, ensuring longevity and reliability.
High Load Capacity: Expertly designed to handle significant quantities of bulk materials, even on steep gradients, reducing material spill and boosting operational efficiency.
Abrasion and Wear Resistance: Built to withstand wear and tear, this belt significantly extends its service life in high-friction environments, ensuring continuous operations without interruptions.
Heat and Chemical Resistance: Designed to endure extreme temperatures and resist oils and chemicals, making it ideal for challenging industrial settings such as power plants and recycling centers.
Smooth Operation: Guarantees seamless and efficient material transfer, minimizing noise and vibration in elevator systems for a serene operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is versatile, serving a multitude of industries:
Agriculture: Efficiently transports grains, fertilizers, and other commodities in grain elevators or silos, ensuring smooth agricultural operations.
Quarries: Perfect for handling heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations, ensuring durability and longevity.
Foundries: Capable of moving metal ores, scrap metal, and even molten materials in foundries and smelting facilities with unmatched reliability.
Recycling: Seamlessly transports recyclable materials such as plastics, metals, and paper in recycling plants, promoting efficient recycling operations.
Power Plants: Conveys coal, ash, and bulk materials in power generation facilities, enhancing operational efficiency and reliability.
Construction: Efficiently moves cement, sand, and aggregates at construction sites, supporting timely and effective construction activities.
Customization Options
Belt Width and Length: Custom sizes are available to precisely match the requirements of specific elevator systems, enhancing integration and operational efficiency.
Surface Coating: Choose from a diverse array of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to specific industrial needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be integrated to prevent material spillage, ensuring smooth and uninterrupted transport.
Heat Resistance: Adaptable heat resistance enables optimal performance even in challenging high-temperature environments.
Belt Configuration: Configurable to fit various bucket elevator designs, catering to specific requirements for flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Meticulously engineered to cater to bucket sizes ranging from 250mm to an impressive 1600mm, our Moulded Edge Black Elevator Belts steadfastly adhere to stringent international fire safety standards. This ensures not only secure but also reliable operations in high-risk environments such as power plants and chemical factories where safety is paramount.
Environmental Safety: Manufactured using non-toxic, eco-friendly materials, our belts are in full compliance with global ecological regulations, highlighting our commitment to sustainability and environmental care.
Industry Compliance: Surpassing ISO, DIN, and various other industry standards, our belts exemplify superior quality and exceptional performance, setting a benchmark in the industry.
Reliable Operation: Designed for low-noise and smooth operation, our belts significantly enhance safety and efficiency, ensuring a seamless and uninterrupted production process.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. When determining bucket volume, it is measured with water, where Φ denotes the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select premium rubber, EP, NN, or steel cord reinforcement materials to craft the highest quality elevator belts, ensuring unparalleled performance.
Rubber Compounding: Our expert formulation is optimized to deliver extraordinary strength, unmatched flexibility, and remarkable wear resistance, making it ideal for demanding environments.
Fabric Cutting & Layering: Each layer is precisely aligned with meticulous attention to detail, ensuring seamless functionality and superior performance.
Rubber Coating & Lamination: This process significantly enhances the belt's durability, making it perfectly suited for rigorous industrial use.
Molding & Vulcanization: Utilizing advanced heat and pressure curing techniques, we achieve exceptionally strong bonding for enduring reliability.
Edge Trimming & Finishing: We ensure a uniform surface that guarantees consistency, superior performance, and an immaculate finish.
Belt Reinforcement: Our secure clamping and fastening methods provide dependable operation and long-lasting durability.
Quality Inspection: Each product undergoes rigorous testing to ensure it meets and exceeds industry standards, guaranteeing superior quality.
Customization: We offer tailored lengths and widths, perfectly customized to meet your specific operational needs.
Packaging & Delivery: Each belt is securely rolled and meticulously packed, ensuring it arrives safely and in pristine condition, ready for use.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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