Customization: | Available |
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Type: | St1000 |
Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt is meticulously crafted using premium-grade materials for unparalleled durability and exceptional performance. It's the ultimate solution for traversing harsh environments and effortlessly managing substantial loads with precision.
Rubber Coating: The belt boasts a robust rubber coating, exquisitely engineered to deliver superior resistance against abrasion, heat, and impact. It ensures reliable and prolonged operation in demanding conditions.
Steel Cords/Polyester Fabrics: This belt is reinforced with high-strength steel cords or premium polyester fabric layers, providing extraordinary tensile strength and adaptability, thereby enhancing the precision and efficiency of vertical material movement.
Custom Construction: Tailor the belt's design to meet specific industrial requirements. Customizations include adjusting thickness, tensile strength, and incorporating specialized protective coatings to guarantee peak performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is engineered with precision to deliver optimal performance and impressive durability, even under the most demanding conditions.
High Load Capacity: Expertly crafted to efficiently manage large volumes of bulk materials at steep inclines, significantly minimizing material loss while maximizing operational efficiency.
Abrasion and Wear Resistance: Designed to endure severe wear and tear, this belt significantly prolongs its service life in high-friction environments, ensuring uninterrupted and efficient operations.
Heat and Chemical Resistance: Demonstrating exceptional resilience to elevated temperatures, oils, and chemicals, it excels in demanding industrial settings such as power plants and recycling facilities.
Smooth Operation: Ensures a seamless and efficient material transfer process, reducing noise and vibration in elevator systems, thus fostering a quiet and effective operational environment.
Applications
The Heavy-Duty Bucket Elevator Belt is a versatile solution, adeptly serving a diverse range of industries:
Agriculture: Efficiently transports grains, fertilizers, and other agricultural goods within grain elevators or silos, bolstering agricultural productivity.
Quarries: Skillfully manages heavy, abrasive materials such as sand, gravel, and stones, essential for mining and quarry operations.
Foundries: Streamlines the movement of metal ores, scrap metal, and molten materials in foundries and smelting operations, enhancing operational flow.
Recycling: Efficiently handles the transport of recyclable materials such as plastics, metals, and paper within recycling plants, promoting sustainability.
Power Plants: Reliably conveys coal, ash, and other bulk materials in power generation facilities, ensuring continuous and dependable operation.
Construction: Facilitates the transport of cement, sand, and aggregates at construction sites, significantly contributing to construction efficiency.
Customization Options
Belt Width and Length: Available in custom sizes to perfectly align with the specific requirements of elevator systems, thereby enhancing overall operational efficiency.
Surface Coating: Select from an extensive range of rubber compounds or coatings, including flame-resistant or oil-resistant options, tailored to meet specific needs.
Sidewalls and Cleats: Sidewalls and cleats can be custom-designed to prevent material spillage, ensuring smooth, efficient transport and minimizing waste.
Heat Resistance: Heat resistance customization allows for efficient operation in high-temperature environments, tailored to industry-specific demands.
Belt Configuration: Configurable to seamlessly harmonize with a wide array of bucket elevator designs, our belts are precisely crafted to cater to distinct demands for both flexibility and durability, ensuring they adapt flawlessly to any application.
Safety and Compliance
Fire-Resistant Materials: Meticulously engineered to accommodate bucket sizes ranging from 250mm to 1600mm, our Moulded Edge Black Elevator Belts transcend the ordinary. They are crafted with the utmost precision to meet and exceed the most stringent international fire safety standards, offering unparalleled protection and peace of mind in high-risk environments like power plants and chemical factories, where the importance of safety is paramount and non-negotiable.
Environmental Safety: Constructed using non-toxic, eco-friendly materials, our belts flawlessly align with global ecological regulations. They are the sustainable choice for industries committed to environmental responsibility, making them an ideal option for those who value eco-conscious operations.
Industry Compliance: Our belts not only meet but far exceed the rigorous benchmarks established by ISO, DIN, and other critical industry standards, ensuring an unmatched caliber of quality and performance that sets a new standard of excellence in every application.
Reliable Operation: Engineered for whisper-quiet, smooth operation, our belts dramatically elevate workplace safety and efficiency. They ensure a seamless and uninterrupted flow of productivity, guaranteeing that your operations remain on track and perform flawlessly without disruption.
Bucket Elevator Belt Main Technical Data:
Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
Top Rubber | Bottom Rubber | ||||
Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
Steel Cord Conveyor Belt |
ST630 - ST5000 |
Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 |
Notes: 1. The bucket volume is assessed when filled to the brim with water, with Φ signifying the material filling ratio, ensuring accurate capacity measurement.
2. The maximum lifting height is characterized as the center distance C between the head shaft and the tail shaft, defining the operational limits.
Manufacturing Process
Raw Material Selection: We meticulously select the finest rubber, reinforced with EP, NN, or steel cord, to deliver an unmatched blend of quality, strength, and performance.
Rubber Compounding: Our expertly formulated compound boasts exceptional resilience, flexibility, and superior wear resistance, promising extraordinary lifespan and performance.
Fabric Cutting & Layering: Each layer is aligned with precision, ensuring flawless integration and unrivaled performance in demanding environments.
Rubber Coating & Lamination: Our state-of-the-art lamination technique enhances durability significantly, making it the perfect choice for the most demanding industrial applications.
Molding & Vulcanization: Through a sophisticated combination of heat and pressure, we cure the belts, forming a powerful bond that guarantees the product's structural integrity.
Edge Trimming & Finishing: Precision trimming ensures a smooth, uniform surface, contributing to consistent performance and the highest quality standards.
Belt Reinforcement: Engineered with secure clamping and fastening, our belts promise steadfast and reliable performance across a wide range of applications.
Quality Inspection: Our products undergo stringent testing to not only meet but surpass the most rigorous industry benchmarks, ensuring superior quality in every detail.
Customization: We provide bespoke lengths and widths, expertly tailored to meet the varied needs and applications of our diverse clientele.
Packaging & Delivery: Carefully rolled and packed to perfection to ensure that every belt arrives safely and in immaculate condition, ready to perform.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.