| Customization: | Available |
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| Type: | St5400 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our Steel Cord Conveyor Belts, meticulously engineered for peak performance in the most demanding heavy-duty applications. These belts boast incredible tensile strength due to the incorporation of robust steel cords as the tension element, ensuring unrivaled durability and reliability. Designed to excel in situations requiring extensive long-distance, high-speed, and high-load transportation, they serve as the backbone of any operation, elevating efficiency and dependability to new heights.
Structure:
Top Cover Rubber - Provides exceptional wear resistance, offering unparalleled protection to the core.
Steel Cord Core - Composed of high-strength galvanized steel cords, meticulously aligned for exceptional tensile strength and minimal elongation.
Bottom Cover Rubber - Delivers robust impact and abrasion resistance, significantly enhancing longevity.
Bonding Layer - Designed with specialized rubber to ensure a robust bond between steel cords and cover rubber, boosting durability.
Key Features:
Extremely low elongation, ensuring stability
Unrivaled tensile strength and impact resistance
Superior carrying capacity for substantial loads
Outstanding resistance to tearing and wear, guaranteeing extended lifespan
Prolonged service life, expertly crafted for rigorous conditions
Optimal troughability and precise straight running attributes
Customizable with flame-resistant, oil-resistant, or heat-resistant cover grades tailored to specific applications
Mining: Guarantees efficient and dependable transport of bulk materials, including coal, ores, and aggregates.
Power Plants: Expertly handles the conveyance of essential materials, such as coal and ash, supporting critical utilities with efficiency.
Ports and Terminals: Essential for effective bulk material handling in harbors and shipping terminals, ensuring smooth operations.
Cement and Aggregate Industries: Crucial for the demanding transport needs within the cement and aggregate sectors, ensuring optimal material flow.
Safety and Environmental Benefits
Safety and ecological considerations are at the core of our design philosophy. Our steel cord conveyor belts are available with customizable fire-resistant and anti-static properties, creating a safer work environment in potentially hazardous settings. Moreover, these belts are constructed using eco-friendly materials, thereby minimizing their environmental impact while delivering superior performance in high-demand industrial applications.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, effortlessly surpassing the highest industry standards. Proudly adhering to prestigious certifications such as GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product stands as a testament to impeccable craftsmanship and unwavering reliability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select an exceptional array of the highest quality high-tensile steel cords, premium rubber compounds, and robust fabric layers. This careful selection process ensures unparalleled strength, supreme durability, and unwavering performance for every conceivable application, providing you with the ultimate reliability.
Steel Cord Manufacturing: Our advanced process involves crafting high-strength steel cords with utmost precision. By expertly drawing, twisting, and braiding steel wires, we form the resilient backbone of our superior conveyor belts, ensuring they stand the test of time and deliver outstanding performance.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to achieve exceptional properties, including unrivaled resistance to abrasion and high heat. This sets new benchmarks for durability and longevity, ensuring our products are second to none in performance.
Cord Embedding: In our innovative process, the steel cords are seamlessly integrated into the rubber layers, ensuring maximum strength and unmatched flexibility. This guarantees robust performance in even the most demanding operations and environments, exceeding expectations.
Vulcanization: Through rigorous and precise heat treatment, the rubber is expertly cured in our advanced vulcanization process. This meticulous technique thoroughly bonds it with the steel cords, ensuring enduring durability even under the most severe and harsh conditions.
Finishing & Inspection: Each belt is precisely and expertly trimmed, then undergoes a meticulous inspection to detect any defects. Rigorous testing ensures it not only meets but upholds our elevated quality standards, promising reliability, excellence, and peace of mind.
Testing: Every belt undergoes rigorous and comprehensive testing procedures. This confirms that it consistently meets our exacting standards for strength, flexibility, and wear resistance, guaranteeing unparalleled performance and longevity.
Packaging & Delivery: We carefully package each belt with precision to ensure it arrives in pristine condition, ready for immediate use. Our swift and efficient delivery system ensures it reaches your site promptly, prepared to perform at the highest level.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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