| Customization: | Available |
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| Type: | St1200 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our exceptional Steel Cord Conveyor Belts-masterfully engineered for peak performance in rigorous, heavy-duty environments. These belts are fortified with high-tensile strength steel cords, serving as the indomitable tension elements, ensuring unparalleled durability and longevity. Perfectly suited for operations that demand extended distances, rapid speeds, and substantial load transportation, our belts are the quintessential solution for enhancing efficiency and reliability.
Structure:
Top Cover Rubber - Delivers outstanding wear resistance, providing the ultimate protection for the core with its superior safeguarding properties.
Steel Cord Core - Equipped with high-strength galvanized steel cords, meticulously aligned to deliver exceptional tensile strength and minimal elongation, setting the standard in resilience.
Bottom Cover Rubber - Ensures robust impact and abrasion resistance, crucial for prolonging the belt's lifespan under demanding conditions.
Bonding Layer - Crafted with specialized rubber to guarantee steadfast adhesion between the steel cords and cover rubber, amplifying durability and performance.
Key Features:
Remarkably low elongation
Outstanding tensile strength and impact resistance
Impressive carrying capacity for heavy loads
Unmatched resistance to tearing and wear, ensuring durability and extended service life
Designed for prolonged service life, crafted meticulously for the most challenging conditions
Optimal troughability and straight-running capabilities
Available with customizable flame-resistant, oil-resistant, or heat-resistant cover grades to meet specific operational needs
Mining: Guarantees efficient and reliable transport of bulk materials such as coal, ores, and aggregates, essential for mining operations.
Power Plants: Expertly manages the conveyance of vital materials like coal and ash, supporting critical infrastructure with seamless efficiency.
Ports and Terminals: Absolutely essential for efficient bulk material handling in bustling harbors and shipping terminals, ensuring flawless operations.
Cement and Aggregate Industries: Integral to meeting the rigorous transport demands of the cement and aggregate sectors, facilitating continuous material flow.
Safety and Environmental Benefits
Safety and environmental stewardship are core to our innovation ethos. Our steel cord conveyor belts come with customizable fire-resistant and anti-static features, fostering a safer work environment in potentially volatile scenarios. Additionally, these belts are manufactured using environmentally friendly materials, significantly minimizing their ecological impact while delivering premium performance in high-demand industrial landscapes.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, effortlessly surpassing the highest industry standards. Proudly adhering to prestigious certifications such as GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product stands as a testament to impeccable craftsmanship and unwavering reliability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select an exceptional array of the highest quality high-tensile steel cords, premium rubber compounds, and robust fabric layers. This thorough selection ensures unparalleled strength, supreme durability, and unwavering performance for every conceivable application.
Steel Cord Manufacturing: Our process involves crafting high-strength steel cords with precision. By expertly drawing, twisting, and braiding steel wires, we form the resilient backbone of our superior conveyor belts, ensuring they stand the test of time.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to achieve exceptional properties. This includes unrivaled resistance to abrasion and high heat, setting new benchmarks for durability and longevity.
Cord Embedding: In our process, the steel cords are seamlessly integrated into the rubber layers, ensuring maximum strength and unmatched flexibility. This guarantees robust performance in even the most demanding operations and environments.
Vulcanization: Through rigorous and precise heat treatment, the rubber is expertly cured. This meticulous process bonds it thoroughly with the steel cords, ensuring enduring durability even under the most severe and harsh conditions.
Finishing & Inspection: Each belt is precisely and expertly trimmed, then undergoes a meticulous inspection to detect any defects. Rigorous testing ensures it meets and upholds our elevated quality standards, promising reliability and excellence.
Testing: Every belt undergoes rigorous and comprehensive testing procedures. This confirms that it consistently meets our exacting standards for strength, flexibility, and wear resistance, ensuring unparalleled performance.
Packaging & Delivery: We carefully package each belt with precision to ensure it arrives in pristine condition, ready for immediate use. Our swift and efficient delivery system ensures it reaches your site, prepared to perform.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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