Customization: | Available |
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Type: | St1600 |
Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
The Heavy-Duty Bucket Elevator Belt is masterfully crafted using superior quality materials, ensuring resilience and performance in challenging environments while handling substantial loads.
Rubber Coating: The belt's surface boasts a robust rubber coating, engineered to offer exemplary resistance against abrasion, heat, and impact, ensuring reliable operation.
Steel Cords/Polyester Fabrics: Reinforced with steel cords or polyester fabric layers, this belt promises exceptional tensile strength and adaptability, optimizing vertical material movement.
Custom Construction: Tailor the belt's construction to meet unique industrial challenges with options for varying thickness, tensile strength, and specialized protective coatings.
Performance Features
The Heavy-Duty Bucket Elevator Belt is meticulously designed for exceptional performance and longevity.
High Load Capacity: Designed to adeptly manage substantial quantities of bulk materials, even at steep gradients, minimizing material spill and maximizing efficiency.
Abrasion and Wear Resistance: Engineered to combat wear and tear, this belt extends service life in high-friction settings, ensuring uninterrupted operations.
Heat and Chemical Resistance: With resilience against extreme temperatures, oils, and chemicals, it excels in demanding industrial environments such as power plants and recycling centers.
Smooth Operation: Ensures seamless, efficient material transfer, curbing noise and vibration in elevator systems for a tranquil operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is designed for a wide range of industries:
Agriculture: Transports grains, fertilizers, and other commodities in grain elevators or silos.
Quarries: Handles heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations.
Foundries: Moves metal ores, scrap metal, and molten materials in foundries and smelting facilities.
Recycling: Transports recyclable materials such as plastics, metals, and paper in recycling plants.
Power Plants: Conveys coal, ash, and bulk materials in power generation facilities.
Construction: Moves cement, sand, and aggregates at construction sites.
Customization Options
Belt Width and Length: Available in custom sizes to precisely fit the requirements of specific elevator systems, enhancing operational efficiency.
Surface Coating: Select from an array of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored for specific needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be incorporated to prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Heat resistance is adaptable, enabling operation in challenging high-temperature environments.
Belt Configuration: Configurable to align with various bucket elevator designs, catering to specific needs for flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Meticulously engineered for bucket sizes ranging from 250mm to a remarkable 1600mm, our Moulded Edge Black Elevator Belts are crafted to surpass the highest international fire safety standards. This guarantees uncompromised security even in high-risk settings such as power plants and chemical factories, where safety is paramount.
Environmental Safety: Constructed from non-toxic, environmentally friendly materials, our belts are meticulously designed to adhere to global ecological regulations, promoting sustainability and responsible manufacturing practices.
Industry Compliance: Our belts not only meet but exceed the rigorous standards set by ISO, DIN, and other key industry benchmarks, guaranteeing unparalleled quality and performance for our discerning clients.
Reliable Operation: With a low-noise, smooth-operating design, our belts are engineered to enhance workplace safety, increase efficiency, and ensure seamless, uninterrupted productivity for all your operational needs.
Bucket Elevator Belt Main Technical Data:
Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
Top Rubber | Bottom Rubber | ||||
Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
Steel Cord Conveyor Belt |
ST630 - ST5000 |
Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 |
Notes: 1. The bucket volume is measured when filled with water, where Φ represents the material filling ratio.
2. The maximum lifting height is determined by the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: Crafted using premium rubber composites with options like EP, NN, or steel cord reinforcement, ensuring an unparalleled level of quality and durability.
Rubber Compounding: Expertly optimized to achieve unmatched strength, exceptional flexibility, and superior resistance to wear and tear.
Fabric Cutting & Layering: Each layer is meticulously aligned and stacked, ensuring a seamless and flawless functionality throughout its use.
Rubber Coating & Lamination: Advanced processes enhance durability, making it ideal for demanding industrial applications.
Molding & Vulcanization: Undergoes heat and pressure curing to ensure a strong and durable bond is formed for long-lasting performance.
Edge Trimming & Finishing: Delivers a uniform and smooth surface finish, ensuring consistent performance and reliability.
Belt Reinforcement: Securely clamped and expertly fastened to guarantee reliable and efficient operation in all conditions.
Quality Inspection: Undergoes rigorous and stringent testing procedures to ensure it meets and exceeds industry standards.
Customization: Offers tailored lengths and widths to meet specific industrial needs and applications.
Packaging & Delivery: Carefully rolled and securely packed to ensure safe and intact delivery to your location.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.