| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
Our Heavy-Duty Bucket Elevator Belt is a marvel of engineering, crafted to perfection with the finest materials to ensure unmatched durability and exceptional performance. It is your go-to solution for overcoming challenging environments, effortlessly managing substantial loads.
Rubber Coating: This belt is enveloped in a robust rubber coating, meticulously crafted to deliver unparalleled resistance to abrasion, heat, and impact, ensuring reliable and long-lasting performance.
Steel Cords/Polyester Fabrics: Reinforced with steel cords or layers of polyester fabric, this belt boasts superior tensile strength and flexibility, enhancing the precision and efficiency of vertical material transportation.
Custom Construction: Tailor the belt's design to meet specific industrial requirements. Customizable options include varied thickness, tensile strength, and specialized protective coatings, ensuring top-tier performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is a masterpiece, designed for peak performance and exceptional longevity in challenging conditions.
High Load Capacity: Specially engineered to adeptly manage large quantities of bulk materials at steep inclines, significantly minimizing material loss and enhancing operational efficiency.
Abrasion and Wear Resistance: Constructed to endure wear and tear, this belt's lifespan is significantly extended in high-friction environments, ensuring seamless and trouble-free operations.
Heat and Chemical Resistance: Demonstrating impressive resistance to high temperatures, oils, and chemicals, it excels in demanding industrial environments like power plants and recycling facilities.
Smooth Operation: Ensures fluid and efficient material transfer, reducing noise and vibration, and creating a serene and effective operational setting.
Applications
The Heavy-Duty Bucket Elevator Belt is versatile and adaptable, serving a broad spectrum of industries:
Agriculture: Efficiently moves grains, fertilizers, and other products within grain elevators or silos, boosting agricultural efficiency.
Quarries: Expertly manages heavy, abrasive materials such as sand, gravel, and stones, essential for mining and quarry activities.
Foundries: Streamlines the movement of metal ores, scrap metal, and molten materials in foundries and smelting operations.
Recycling: Efficiently transports recyclable materials like plastics, metals, and paper within recycling plants, enhancing processing efficiency.
Power Plants: Reliably conveys coal, ash, and other bulk materials in power generation facilities, ensuring smooth operation.
Construction: Facilitates the efficient transport of cement, sand, and aggregates on construction sites, contributing to project efficiency.
Customization Options
Belt Width and Length: Available in custom sizes to perfectly fit the specific needs of elevator systems, enhancing overall operational performance.
Surface Coating: Choose from a wide array of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to specific needs.
Sidewalls and Cleats: Custom-designed sidewalls and cleats prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Our belts offer customizable heat resistance, ensuring effective and resilient operation even in the most demanding high-temperature environments, tailored to your specific needs.
Belt Configuration: Expertly configurable, our belts seamlessly integrate with a diverse array of bucket elevator designs. This adaptability ensures they meet specific demands for flexibility and durability, making them an indispensable component of your operations.
Safety and Compliance
Fire-Resistant Materials: Engineered with precision to accommodate bucket sizes ranging from 250mm to 1600mm, our Moulded Edge Black Elevator Belts are more than just a product-they represent a steadfast commitment to safety. Exceeding international fire safety standards, they provide exceptional security in high-risk environments like power plants and chemical factories, where compromise is not an option.
Environmental Safety: Crafted with non-toxic, eco-friendly materials, our belts seamlessly align with global ecological standards. They embody a sustainable choice for industries that prioritize environmental responsibility without sacrificing performance.
Industry Compliance: Our belts are engineered to not only meet but exceed the stringent requirements set by ISO, DIN, and other critical industry standards. This assures an unparalleled level of quality and performance across all applications.
Reliable Operation: Designed for ultra-quiet, smooth operation, our belts enhance workplace safety and efficiency. They ensure a seamless and continuous flow of productivity, keeping your operations running flawlessly and with precision.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is assessed when filled to the brim with water, with Φ signifying the material filling ratio.
2. The maximum lifting height is characterized as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select only the finest premium rubber, reinforced with EP, NN, or steel cord. This careful choice ensures unmatched quality, durability, and optimal performance.
Rubber Compounding: Our expert compound formulation is meticulously optimized to deliver exceptional strength. It ensures flexibility while offering outstanding wear resistance, promising remarkable longevity and consistent quality.
Fabric Cutting & Layering: Through precise alignment, every layer is carefully positioned to guarantee seamless functionality and peak performance, optimizing the overall efficiency of our product.
Rubber Coating & Lamination: Utilizing an advanced lamination process, we significantly enhance durability. Our belts are crafted to endure rigorous industrial applications with unwavering reliability and strength.
Molding & Vulcanization: Employing heat and pressure, our molding and vulcanization processes achieve a robust bond that upholds the product's integrity, ensuring it withstands demanding conditions.
Edge Trimming & Finishing: We achieve a flawlessly uniform surface, ensuring consistent performance and elevating the superior quality of our products, ready for diverse applications.
Belt Reinforcement: Our belt features secure clamping and fastening systems, delivering robust and reliable operation, perfectly suited for a wide range of demanding settings.
Quality Inspection: Our product undergoes rigorous testing protocols, designed to meet and exceed the most stringent industry standards, ensuring each belt delivers exceptional quality.
Customization: We offer tailored lengths and widths to specifically cater to the diverse needs and applications of our clients, ensuring they receive the perfect solution.
Packaging & Delivery: Each belt is expertly rolled and securely packed, guaranteeing safe transport and timely arrival in pristine condition, ready for immediate use.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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