| Customization: | Available |
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| Type: | St2500 |
| Material: | Rubber |
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The Steel Cord Conveyor Belt is meticulously crafted to provide unmatched performance in the harshest industrial settings. Engineered with state-of-the-art technology and a sturdy design, it serves as the ultimate solution for high-demand, high-pressure, and extreme condition transport needs. Discover the distinctive features that make our steel cord conveyor belts a class apart:
Our steel cord conveyor belts are equipped with high-strength steel cord technology, significantly boosting tensile strength, making them the perfect choice for transporting heavy materials across extensive distances. With an exceptional strength-to-weight ratio, these belts ensure peak performance even under maximum load and intense stress conditions. This pioneering technology promises unparalleled durability and minimizes operational downtime.
The intricate multi-layer woven structure of our steel cord conveyor belts ensures a balanced force distribution, enhancing their capacity to manage extraordinarily heavy loads. Built to endure the highest stress levels, our belts offer outstanding resistance to stretching, tearing, and deformation, thereby amplifying the efficiency and lifespan of your conveyor system. The design reduces wear and tear, ensuring extended performance even in the most demanding environments.
Specifically crafted for heavy-duty material transport, our steel cord conveyor belts excel across industries such as mining, cement, power generation, and steel manufacturing. Whether transporting large volumes of bulk materials like coal, ore, or aggregates, our belts are engineered to tackle the most challenging tasks. Their superior load-carrying capacity makes them ideal for scenarios where conventional conveyor belts might fail.
Safety and environmental responsibility are central to our design ethos. Our steel cord conveyor belts can be tailored with fire-resistant and anti-static features, enhancing safety in potentially risky environments. Furthermore, these belts can be constructed with eco-friendly materials, minimizing their ecological footprint while maintaining top-tier performance in high-demand industrial applications.
Expertly crafted to perfection, our products not only meet but exceed rigorous industry benchmarks: GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369. This relentless commitment to excellence ensures that our products deliver unrivaled quality and unwavering reliability, setting new industry standards for excellence.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Steel Cord Conveyor Belt Production Process (Simplified)
Material Preparation
Raw materials, including rubber compounds, steel cords, and fabric layers, are prepared and inspected for quality.Steel Cord Preparation
Steel cords are coated with brass or another bonding material to ensure proper adhesion with rubber.Cord Weaving
Steel cords are woven into a fabric layer or placed in a predetermined pattern depending on the belt's strength requirements.Rubber Coating
The prepared steel cords are coated with rubber to form the base of the conveyor belt. The rubber is evenly spread over the cords.Vulcanization (Curing)
The rubber-coated steel cords are placed into a mold and heated under high pressure to cure and bond the rubber, making it durable and heat-resistant.Edge Moulding
The edges of the belt are molded to ensure uniformity and to prevent any damage during operation.Inspection
The finished conveyor belt is inspected for quality, including strength, flexibility, and wear resistance.Cutting and Packaging
The conveyor belt is cut to the required size, packaged, and prepared for shipping.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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