| Customization: | Available |
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| Type: | St1600 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
Introducing the Heavy-Duty Bucket Elevator Belt, a paragon of durability and efficiency, engineered from premium materials to withstand the rigors of challenging environments while effortlessly managing substantial loads with precision.
Rubber Coating: The surface of this belt is fortified with a resilient rubber coating, meticulously crafted to deliver superior resistance to abrasion, heat, and impact, ensuring steadfast performance under demanding conditions.
Steel Cords/Polyester Fabrics: Infused with high-strength steel cords or polyester fabric layers, this belt exhibits outstanding tensile strength and adaptability, enhancing the vertical transport of materials with remarkable efficiency.
Custom Construction: Customize the belt's design to overcome specific industrial challenges with options for varying thickness, tensile strength, and specialized protective coatings to meet your unique needs.
Performance Features
Expertly engineered, the Heavy-Duty Bucket Elevator Belt offers exceptional longevity and performance, setting new standards in material handling.
High Load Capacity: Skillfully designed to manage vast quantities of bulk materials, even on steep gradients, this belt minimizes spillage and boosts operational efficiency.
Abrasion and Wear Resistance: Constructed to resist wear and tear, this belt extends its service life in high-friction environments, ensuring consistent operation without interruptions.
Heat and Chemical Resistance: Equipped to handle extreme temperatures, oils, and chemicals, this belt excels in demanding settings such as power plants and recycling centers, providing unmatched reliability.
Smooth Operation: Facilitates seamless and efficient material transfer, significantly reducing noise and vibration for a serene operational environment in elevator systems.
Applications
The Heavy-Duty Bucket Elevator Belt is meticulously designed to cater to a diverse array of industries, providing tailored solutions:
Agriculture: Efficiently transports grains, fertilizers, and various other commodities in grain elevators or silos, optimizing agricultural operations.
Quarries: Expertly handles heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations, ensuring durability and strength.
Foundries: Seamlessly moves metal ores, scrap metal, and molten materials in foundries and smelting facilities, enhancing operational efficiency.
Recycling: Efficiently transports recyclable materials such as plastics, metals, and paper in recycling plants, contributing to sustainability.
Power Plants: Reliably conveys coal, ash, and bulk materials in power generation facilities, supporting continuous energy production.
Construction: Effortlessly moves cement, sand, and aggregates at construction sites, enhancing project productivity.
Customization Options
Belt Width and Length: Available in custom sizes to precisely align with the requirements of specific elevator systems, elevating operational efficiency to new heights.
Surface Coating: Choose from a variety of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to your precise needs.
Sidewalls and Cleats: Customizable sidewalls and cleats ensure material is securely contained, guaranteeing smooth and efficient transport with minimized spillage.
Heat Resistance: Heat resistance is customizable, allowing operation in high-temperature environments, thereby extending the belt's utility in challenging conditions.
Belt Configuration: Configurable to harmonize with diverse bucket elevator designs, meeting specific needs for flexibility, strength, and operational excellence.
Safety and Compliance
Fire-Resistant Materials: Expertly engineered for bucket sizes ranging from 250mm to 1600mm, our Premium Black Bucket Elevator Belts with Moulded Edge are designed to meet and surpass stringent international fire safety standards. These belts are the ideal choice for ensuring safe and reliable operations in high-risk environments such as power plants and chemical factories.
Environmental Safety: Constructed from non-toxic materials, our belts adhere to global ecological regulations, supporting sustainable practices and environmental responsibility.
Industry Compliance: Surpassing ISO, DIN, and a spectrum of industry standards, our products stand as a testament to unmatched quality and peak performance.
Reliable Operation: Featuring a low-noise, smooth-running design, our belts significantly enhance safety and efficiency, promoting uninterrupted productivity and operational success.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket capacity is determined by its water-filled volume, with Φ representing the material filling ratio.
2. The maximum elevation height is specified as the center distance C between the head and tail shafts.
Manufacturing Process
Raw Material Selection: Utilizing premium rubber along with EP, NN, or steel cord reinforcement to guarantee an outstanding quality product that meets the highest standards.
Rubber Compounding: Expertly optimized for unparalleled strength, flexibility, and exceptional wear resistance, ensuring long-lasting performance.
Fabric Cutting & Layering: Layers are meticulously aligned to ensure seamless functionality and operational excellence.
Rubber Coating & Lamination: Provides enhanced durability, perfectly suited for demanding industrial applications.
Molding & Vulcanization: Through the application of heat and pressure, strong bonding and superior durability are achieved.
Edge Trimming & Finishing: Delivers a uniform surface that assures consistent performance and superior product quality.
Belt Reinforcement: Secure clamping and precise fastening deliver reliable and efficient operation in all applications.
Quality Inspection: Undergoes rigorous testing procedures to ensure compliance with strict industry standards, guaranteeing excellence.
Customization: Offering tailored lengths and widths to meet the unique specifications and needs of every client.
Packaging & Delivery: Products are securely rolled and meticulously packed, ensuring safe and sound transport to their destination.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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