| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt is meticulously crafted with premium materials, offering unmatched resilience and superior performance. It's perfectly suited for tackling challenging conditions and efficiently handling substantial loads.
Rubber Coating: The belt is equipped with a robust rubber coating, expertly crafted to deliver exceptional resistance against abrasion, heat, and impact, ensuring reliable and enduring performance.
Steel Cords/Polyester Fabrics: This belt is reinforced with steel cords or polyester fabric layers, providing exceptional tensile strength and adaptability, enhancing vertical material movement with precision and efficiency.
Custom Construction: Tailor the belt's design to meet distinct industrial needs. Options include variable thickness, tensile strength, and specialized protective coatings to maximize performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is engineered with precision to ensure optimal performance and extraordinary durability under challenging conditions.
High Load Capacity: Specifically designed to adeptly handle large volumes of bulk materials at steep inclines, minimizing material loss and enhancing operational efficiency.
Abrasion and Wear Resistance: This belt is engineered for durability, significantly prolonging its service life in high-friction settings, ensuring continuous and seamless operations.
Heat and Chemical Resistance: Demonstrating resilience to high temperatures, oils, and chemicals, it excels in demanding industrial environments like power plants and recycling facilities.
Smooth Operation: Ensures smooth and efficient material transfer, reducing noise and vibration in elevator systems for a serene and effective operational atmosphere.
Applications
The Heavy-Duty Bucket Elevator Belt is versatile, catering to a broad spectrum of industries:
Agriculture: Effectively conveys grains, fertilizers, and other products within grain elevators or silos, promoting agricultural efficiency.
Quarries: Expertly manages heavy, abrasive materials like sand, gravel, and stones, essential for mining and quarry operations.
Foundries: Aids in the movement of metal ores, scrap metal, and molten materials in foundries and smelting processes.
Recycling: Efficiently transports recyclable materials such as plastics, metals, and paper in recycling facilities.
Power Plants: Effectively conveys coal, ash, and other bulk materials in power generation facilities, ensuring dependable operation.
Construction: Facilitates the transport of cement, sand, and aggregates at construction sites, enhancing construction efficiency.
Customization Options
Belt Width and Length: Available in customized sizes to perfectly align with the specific requirements of elevator systems, thus boosting overall operational efficiency.
Surface Coating: Select from an extensive range of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to specific needs.
Sidewalls and Cleats: Sidewalls and cleats can be custom-designed to prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Heat resistance is customizable, facilitating effective operation in high-temperature environments.
Belt Configuration: Our elevator belts offer the ultimate in adaptability, designed to effortlessly align with a diverse array of bucket elevator constructions. They cater to the most exacting requirements for both flexibility and resilience, ensuring a perfect fit for your operational needs.
Safety and Compliance
Fire-Resistant Materials: Crafted with precision to support bucket sizes from 250mm to 1600mm, our Moulded Edge Black Elevator Belts transcend mere functionality. They represent a steadfast commitment to safety, engineered to not only meet but surpass the world's most stringent fire safety standards. Ideal for critical high-risk settings like power plants and chemical factories, these belts are synonymous with uncompromising safety, paramount for your peace of mind.
Environmental Safety: Our belts are the epitome of sustainability, meticulously fashioned from non-toxic, eco-friendly materials. They seamlessly adhere to international ecological standards, representing the ideal choice for industries dedicated to environmental responsibility and sustainability.
Industry Compliance: Our elevator belts are engineered to not just meet but exceed the demanding standards set by ISO, DIN, and other pivotal industry bodies. This ensures an unrivaled caliber of quality and performance, providing confidence and excellence in every application.
Reliable Operation: Engineered for an ultra-quiet and smooth operation, our belts are pivotal in elevating workplace safety and efficiency. They guarantee a seamless and uninterrupted flow of productivity, ensuring your operations continue with unmatched precision and reliability.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is evaluated when filled to the brim with water, where Φ denotes the material filling ratio.
2. The maximum elevation height is defined as the center distance C between the head and tail shafts.
Manufacturing Process
Raw Material Selection: We meticulously select only premium-grade rubber materials and reinforce them with EP, NN, or steel cord. This careful selection ensures unparalleled quality and remarkable performance in every application.
Rubber Compounding: Our expertly formulated compound delivers exceptional strength and flexibility, coupled with outstanding wear resistance. This ensures the longevity and reliability of the product.
Fabric Cutting & Layering: Each layer is meticulously aligned with precision engineering to guarantee seamless functionality and optimal, high-performance results.
Rubber Coating & Lamination: Our state-of-the-art lamination process remarkably enhances the belt's durability, making it a perfect fit for the most demanding industrial applications.
Molding & Vulcanization: Through advanced heat and pressure curing, we achieve a robust bond that ensures the integrity and longevity of the product.
Edge Trimming & Finishing: We ensure a uniform surface finish that guarantees consistent performance, contributing to superior overall product quality.
Belt Reinforcement: Our belts feature secure clamping and fastening systems, delivering robust and reliable operation across a diverse range of settings.
Quality Inspection: Each product undergoes rigorous testing protocols, meeting and exceeding stringent industry standards to ensure exceptional quality that our customers can trust.
Customization: We offer tailored lengths and widths, meticulously crafted to cater specifically to the diverse needs and applications of our clients.
Packaging & Delivery: Our products are expertly rolled and securely packed to guarantee their safe transport and ensure arrival in pristine, ready-to-use condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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