Customization: | Available |
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Type: | St6300 |
Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our Steel Cord Conveyor Belts, meticulously engineered for unparalleled efficiency in demanding heavy-duty applications. These belts boast high-tensile strength, featuring robust steel cords as their core tension element, ensuring unmatched longevity and performance. Designed specifically for operations that require long-distance, high-speed, and high-load transportation, they stand as the cornerstone of operational efficiency and dependability.
Structure:
Top Cover Rubber - Delivers extraordinary wear resistance, providing the core with superior protection against damage.
Steel Cord Core - Composed of high-strength galvanized steel cords, expertly arranged to offer exceptional tensile strength and minimal elongation, ensuring consistent performance.
Bottom Cover Rubber - Offers formidable impact and abrasion resistance, extending the belt's service life and maintaining its durability.
Bonding Layer - Crafted with specialized rubber to guarantee a firm adhesion between steel cords and cover rubber, enhancing overall durability.
Key Features:
Extremely low elongation, maintaining belt integrity even under high stress.
Unparalleled tensile strength and impact resistance, ensuring robust performance.
Outstanding capacity for carrying heavy loads, optimizing efficiency.
Exceptional resistance to tearing and wear, promising extended longevity.
Engineered for an extended service life, specifically designed to withstand harsh conditions.
Optimal troughability and straight running characteristics, ensuring smooth operations.
Customizable with flame-resistant, oil-resistant, or heat-resistant cover grades to meet specific operational needs.
Mining: Provides efficient and dependable transport of bulk materials such as coal, ores, and aggregates, ensuring uninterrupted operations.
Power Plants: Manages the conveyance of critical materials like coal and ash with efficiency, supporting vital utilities seamlessly.
Ports and Terminals: Essential for effective bulk material handling in harbors and shipping terminals, ensuring smooth, continuous operations.
Cement and Aggregate Industries: Integral to the rigorous transport demands of the cement and aggregate industries, ensuring steady material flow.
Safety and Environmental Benefits
Safety and ecological responsibility are foundational to our product design. Our steel cord conveyor belts feature customizable fire-resistant and anti-static properties, fostering a safer environment in potentially hazardous settings. Moreover, these belts are manufactured with eco-friendly materials, minimizing their environmental impact while delivering outstanding performance in high-demand industrial sectors.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of unparalleled engineering, effortlessly surpassing the loftiest of industry standards. Proudly displaying its adherence to prestigious certifications such as GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product stands as a living testament to impeccable craftsmanship and unwavering reliability. Experience the zenith of sophisticated design and peace of mind knowing that this product is crafted to perfection, ensuring it meets the most rigorous requirements of modern industrial demands.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Material Preparation: We meticulously select a distinguished array of top-tier high-tensile steel cords, superior rubber compounds, and sturdy fabric layers. This careful selection guarantees unmatched strength, exceptional durability, and unwavering performance for every potential application.
Steel Cord Manufacturing: Our process involves the precision crafting of high-strength steel cords. By expertly drawing, twisting, and braiding steel wires, we create the resilient core of our premium conveyor belts, ensuring they endure the challenges of time.
Rubber Compounding: Our finely crafted rubber compounds are meticulously blended to achieve outstanding properties. This results in unparalleled resistance to abrasion and high heat, setting new standards for durability and longevity.
Cord Embedding: Within our process, the steel cords are seamlessly integrated into the rubber layers, ensuring maximum strength and superior flexibility. This guarantees robust performance in the most demanding operations and environments.
Vulcanization: Through rigorous and precise heat treatment, the rubber is expertly cured. This meticulous process bonds it thoroughly with the steel cords, ensuring enduring durability even under the most severe and harsh conditions.
Finishing & Inspection: Each belt is precisely and expertly trimmed, then undergoes a meticulous inspection to detect any defects. Rigorous testing ensures it meets and upholds our elevated quality standards, promising reliability and excellence.
Testing: Every belt undergoes rigorous and comprehensive testing procedures. This confirms that it consistently meets our exacting standards for strength, flexibility, and wear resistance, ensuring unparalleled performance.
Packaging & Delivery: We carefully package each belt with precision to ensure it arrives in pristine condition, ready for immediate use. Our swift and efficient delivery system ensures it reaches your site, prepared to perform.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.