| Customization: | Available |
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| Type: | St800 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our Steel Cord Conveyor Belts - the epitome of strength and reliability in the most demanding heavy-duty applications. Meticulously engineered with high-tensile strength steel cords, these belts set the standard for durability and dependability. Perfectly suited for operations requiring long-distance, high-speed, and high-load transportation, they are the cornerstone of operational efficiency and reliability.
Structure:
Top Cover Rubber - Delivers outstanding wear resistance, providing the core with excellent protection.
Steel Cord Core - Comprises high-strength galvanized steel cords, precisely arranged to achieve superior tensile strength with minimal elongation.
Bottom Cover Rubber - Offers formidable impact and abrasion resistance, enhancing longevity.
Bonding Layer - Specially engineered rubber ensures a steadfast bond between the steel cords and cover rubber, boosting durability.
Key Features:
Extremely low elongation
Exceptional tensile strength and impact resistance
Superior load-carrying capacity for heavy materials
Impressive resistance to tearing and wear, promising extended longevity
Designed for longevity, perfectly suited for harsh environments
Exceptional troughability and straight running properties
Available with customizable flame-resistant, oil-resistant, or heat-resistant covers to meet specific needs
Mining: Guarantees efficient and dependable transport of bulk materials like coal, ores, and aggregates.
Power Plants: Skillfully manages the conveyance of vital materials such as coal and ash, essential for critical utilities.
Ports and Terminals: Essential for seamless handling of bulk materials at harbors and shipping terminals, ensuring smooth operations.
Cement and Aggregate Industries: Vital for addressing the rigorous transport needs of cement and aggregate sectors, securing material flow.
Safety and Environmental Benefits
Safety and environmental considerations are at the heart of our design approach. Our steel cord conveyor belts feature customizable fire-resistant and anti-static properties, creating safer working conditions in potentially hazardous environments. Additionally, these belts are crafted using eco-friendly materials, minimizing their environmental impact while ensuring top-notch performance in strenuous industrial settings.
Our Premium Steel Rubber Conveyor Belt represents the pinnacle of engineering excellence, effortlessly exceeding the loftiest industry standards. With its proud adherence to a suite of prestigious certifications including GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product is a living testament to superior craftsmanship and unwavering reliability that you can depend on in every situation.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select an extraordinary selection of high-tensile steel cords, premium rubber compounds, and robust fabric layers. This exhaustive selection guarantees unmatched strength, supreme durability, and unwavering performance for any conceivable application.
Steel Cord Manufacturing: Our process involves crafting high-strength steel cords with absolute precision. By expertly drawing, twisting, and braiding steel wires, we create the resilient backbone of our superior conveyor belts, ensuring they endure the test of time and rigorous use.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to achieve exceptional properties, including unrivaled resistance to abrasion and high heat. We set new benchmarks for durability and longevity, ensuring optimal performance.
Cord Embedding: In our advanced process, the steel cords are seamlessly integrated into the rubber layers, ensuring maximum strength and unmatched flexibility. This guarantees robust performance in the most demanding operations and challenging environments.
Vulcanization: Through rigorous and precise heat treatment, the rubber is expertly cured. This meticulous process thoroughly bonds it with the steel cords, ensuring enduring durability even under the most severe and harsh conditions, promising long-lasting reliability.
Finishing & Inspection: Each belt is precisely and expertly trimmed, then undergoes a meticulous inspection to detect any defects. Rigorous testing ensures it meets and upholds our elevated quality standards, promising reliability and excellence at every stage.
Testing: Every belt undergoes rigorous and comprehensive testing procedures. This confirms that it consistently meets our exacting standards for strength, flexibility, and wear resistance, ensuring unparalleled performance and reliability.
Packaging & Delivery: We carefully package each belt with utmost precision to ensure it arrives in pristine condition, ready for immediate use. Our swift and efficient delivery system ensures it reaches your site promptly, prepared to perform with exceptional reliability.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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