| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt is a masterpiece of engineering, crafted with premium materials that offer unparalleled resilience and superior performance. It is the ultimate solution for overcoming harsh environments and effortlessly handling substantial loads.
Rubber Coating: This belt boasts a robust rubber coating, expertly designed to deliver exceptional resistance against abrasion, heat, and impact, ensuring reliable and durable operation over time.
Steel Cords/Polyester Fabrics: The belt is reinforced with steel cords or polyester fabric layers, offering remarkable tensile strength and adaptability, thus promoting precise and efficient vertical movement of materials.
Custom Construction: Tailor the belt's design to meet specific industrial requirements. Options include different thicknesses, tensile strengths, and specialized protective coatings to ensure peak performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is precisely engineered for peak performance, ensuring outstanding durability and longevity even under the most arduous conditions.
High Load Capacity: Specifically designed to adeptly handle substantial volumes of bulk materials at steep inclines, this belt reduces material loss and increases operational efficiency effectively.
Abrasion and Wear Resistance: Crafted to endure abrasion and wear, this belt significantly prolongs its operational lifespan in high-friction settings, promising uninterrupted and seamless operations.
Heat and Chemical Resistance: Withstands high temperatures, oils, and chemicals, delivering outstanding performance in demanding industrial environments like power plants and recycling centers.
Smooth Operation: Ensures smooth and efficient material transfer, minimizing noise and vibrations within elevator systems for a serene and effective operational setting.
Applications
The Heavy-Duty Bucket Elevator Belt is exceptionally versatile, catering to a diverse range of industries:
Agriculture: Swiftly moves grains, fertilizers, and other products within grain elevators or silos, boosting agricultural output.
Quarries: Expertly manages heavy, abrasive materials like sand, gravel, and stones, critical for mining and quarry operations.
Foundries: Smoothly transports metal ores, scrap metals, and molten materials in foundries and smelting processes.
Recycling: Efficiently handles recyclable materials like plastics, metals, and paper within recycling facilities.
Power Plants: Reliably conveys coal, ash, and other bulk materials in power plants, ensuring optimal operations.
Construction: Effectively moves cement, sand, and aggregates at construction sites, enhancing construction productivity.
Customization Options
Belt Width and Length: Customizable in dimensions to perfectly suit the unique needs of elevator systems, boosting overall efficiency.
Surface Coating: Choose from a variety of rubber compounds or coatings, including flame-resistant or oil-resistant options, tailored for specific needs.
Sidewalls and Cleats: Customize sidewalls and cleats to prevent spillage and ensure smooth, efficient transport.
Heat Resistance: Our belts offer customizable heat resistance, tailored precisely for optimal performance even in the most demanding high-temperature settings, ensuring reliable and effective operation.
Belt Configuration: Our belts are expertly configurable to integrate flawlessly with a wide range of bucket elevator designs, fulfilling unique requirements for flexibility and long-lasting durability.
Safety and Compliance
Fire-Resistant Materials: Skillfully engineered to accommodate bucket sizes from 250mm to 1600mm, our Moulded Edge Black Elevator Belts transcend ordinary functionality. They are crafted as a testament to safety, adhering to and exceeding the most stringent global fire safety standards. This ensures unmatched security in high-risk environments like power plants and chemical factories, where safety assurances are paramount.
Environmental Safety: Our belts are constructed from non-toxic, eco-friendly materials. They align impeccably with international ecological regulations, advocating for a sustainable and environmentally conscious industry choice.
Industry Compliance: Our belts not only conform to but excel beyond the rigorous standards set by ISO, DIN, and other essential industry benchmarks, delivering a level of quality and performance that is unparalleled in every application.
Reliable Operation: Engineered for whisper-quiet, smooth operation, our belts significantly boost workplace safety and efficiency. This ensures a seamless and uninterrupted productivity flow, keeping your operations impeccably smooth and flawless.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is assessed when filled to the brim with water, with Φ signifying the material filling ratio.
2. The maximum lifting height is characterized as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select only the finest premium-grade rubber, reinforced with EP, NN, or steel cord. This dedication ensures our product boasts unmatched quality and superior performance, maintaining our standard of excellence.
Rubber Compounding: Our specially formulated compound is optimized to deliver exceptional strength and flexibility while offering outstanding wear resistance. This ensures the longevity and durability of our product.
Fabric Cutting & Layering: Each layer is precisely aligned with meticulous care, guaranteeing seamless functionality and optimal performance, tailored to meet demanding operational standards.
Rubber Coating & Lamination: Through advanced lamination techniques, we significantly enhance durability, making the belt ideal for even the most rigorous industrial applications, ensuring longevity and reliability.
Molding & Vulcanization: This critical process involves the precise application of heat and pressure during curing, achieving a robust and steadfast bond. This guarantees the product's structural integrity and performance.
Edge Trimming & Finishing: Our finishing process carefully achieves a consistently uniform surface, ensuring consistent performance and superior product quality that stands out.
Belt Reinforcement: Designed with secure clamping and fastening features, the belt guarantees robust and reliable operation, tailored to perform in a wide range of diverse settings and conditions.
Quality Inspection: Our products undergo rigorous and comprehensive testing protocols, designed to meet and exceed the most stringent industry standards, ensuring exceptional quality and reliability.
Customization: We offer bespoke options with tailored lengths and widths, specifically catering to diverse client needs and a wide array of applications, providing personalized solutions.
Packaging & Delivery: Our belts are expertly rolled and securely packed to guarantee safe transport, ensuring arrival in pristine condition, ready to meet our clients' expectations.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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