| Customization: | Available |
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| Type: | St800 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
The Heavy-Duty Bucket Elevator Belt is meticulously engineered using premium-grade materials, ensuring superior resilience and optimal performance even in the most challenging environments, effectively managing substantial loads with ease.
Rubber Coating: The belt's surface features a highly durable rubber coating, adeptly engineered to deliver outstanding resistance against abrasion, heat, and impact, guaranteeing unwavering operation and durability.
Steel Cords/Polyester Fabrics: Reinforced with robust steel cords or high-strength polyester fabric layers, this belt offers exceptional tensile strength and flexibility, optimizing the vertical movement of materials with precision.
Custom Construction: Tailor the belt's design to tackle unique industrial challenges with customizable options for thickness, tensile strength, and specialized protective coatings, ensuring it meets your specific needs.
Performance Features
The Heavy-Duty Bucket Elevator Belt is expertly crafted to deliver unmatched performance and an extended service life, even under demanding conditions.
High Load Capacity: Constructed to efficiently handle significant volumes of bulk materials, even at steep inclines, this belt minimizes material spillage and maximizes operational efficiency.
Abrasion and Wear Resistance: Specifically engineered to withstand wear and tear, this belt significantly extends its service life in high-friction environments, ensuring continuous and reliable operations.
Heat and Chemical Resistance: Engineered for resilience against extreme temperatures, oils, and chemicals, this belt excels in demanding industrial settings like power plants and recycling facilities.
Smooth Operation: Designed to facilitate seamless and efficient material transfer, reducing noise and vibration in elevator systems for a smooth and tranquil operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is versatile and designed to meet the needs of various industries:
Agriculture: Efficiently transports grains, fertilizers, and other essential commodities in grain elevators or silos, optimizing agricultural operations.
Quarries: Skillfully handles heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations, enhancing productivity.
Foundries: Effectively moves metal ores, scrap metal, and molten materials in foundries and smelting facilities, ensuring smooth operations.
Recycling: Expertly transports recyclable materials such as plastics, metals, and paper in recycling plants, promoting sustainability.
Power Plants: Reliably conveys coal, ash, and bulk materials in power generation facilities, supporting energy production processes.
Construction: Efficiently moves cement, sand, and aggregates at construction sites, contributing to seamless construction operations.
Customization Options
Belt Width and Length: Available in custom sizes to perfectly match the specific requirements of your elevator systems, enhancing operational efficiency and performance.
Surface Coating: Choose from a variety of rubber compounds or coatings, including flame-resistant or oil-resistant layers, precisely tailored to meet specific operational needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be integrated to prevent material spillage, ensuring smooth and efficient transport and handling.
Heat Resistance: Heat resistance can be tailored to enable operation in challenging high-temperature environments, ensuring peak performance.
Belt Configuration: Configurable to perfectly align with various bucket elevator designs, catering to specific requirements for flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Expertly engineered to accommodate bucket sizes ranging from 250mm to an impressive 1600mm, our High-Quality Moulded Edge Black Elevator Belts are the epitome of safety and reliability. They rigorously adhere to stringent international fire safety standards, providing peace of mind in high-risk settings such as power plants and chemical factories.
Environmental Safety: Our elevator belts are crafted with non-toxic materials, showcasing our commitment to environmental responsibility. They are fully compliant with global ecological regulations, advocating for a sustainable future.
Industry Compliance: Elevating industry standards, our belts surpass ISO, DIN, and other critical benchmarks, guaranteeing superior quality and unparalleled performance.
Reliable Operation: Designed for excellence, our belts operate with low noise and smooth functionality. This ensures enhanced safety, maximized efficiency, and continuous productivity without interruption.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. Bucket volume is measured when filled with water, with Φ representing the material fill ratio.
2. Maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously choose premium rubber, along with EP, NN, or steel cord reinforcement, ensuring our product upholds superior quality and reliability.
Rubber Compounding: Our compound is exquisitely optimized to deliver exceptional strength, unparalleled flexibility, and outstanding wear resistance, tailored for industrial excellence.
Fabric Cutting & Layering: Each layer is precisely aligned, guaranteeing seamless functionality and optimal performance.
Rubber Coating & Lamination: This process significantly enhances durability and is specifically designed for rugged industrial applications.
Molding & Vulcanization: Through controlled heat and pressure curing, we achieve strong bonding, ensuring enduring quality and strength.
Edge Trimming & Finishing: We ensure a uniform surface, providing consistent performance and reliability across all applications.
Belt Reinforcement: Secure clamping and fastening techniques are employed for reliable operation, ensuring peace of mind.
Quality Inspection: Our rigorous testing regime ensures that each product meets and exceeds industry standards for excellence.
Customization: We offer customization with tailored lengths and widths to fit your specific operational needs perfectly.
Packaging & Delivery: Our belts are securely rolled and meticulously packed to ensure safe and intact transport to your site.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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