| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction
This Heavy-Duty Bucket Elevator Belt is crafted from top-tier materials engineered to endure the harshest conditions and demanding loads, ensuring unparalleled durability and reliability.
Rubber CoatingThe belt's surface is expertly crafted with robust rubber compounds, offering exceptional resistance to abrasion, heat, and impact, ensuring longevity and performance.
Steel Cords/Polyester FabricsReinforced with resilient steel cords or polyester fabric layers, this belt ensures remarkable tensile strength and flexibility, optimizing vertical material handling efficiency.
Custom ConstructionMeticulously customizable, the belt's construction can be tailored to meet specific industrial demands, featuring variable thickness, strength, and protective coatings as needed.
Performance Features
Designed for exceptional performance and longevity, the Heavy-Duty Bucket Elevator Belt is engineered to withstand the rigors of industrial use.
High Load CapacityBoasting the ability to manage vast quantities of bulk materials, even on steep inclines, this belt minimizes material spillage, enhancing operational efficiency.
Abrasion and Wear ResistanceBuilt to resist wear and tear, this belt guarantees an extended service life, even in the most high-friction environments.
Heat and Chemical ResistanceEngineered to endure extreme temperatures, oils, and chemicals, this belt is perfect for challenging industrial settings such as power plants and recycling centers.
Smooth OperationDelivering a seamless and efficient material transfer, this belt reduces noise and vibration within the elevator system, ensuring smooth operation.
Applications
The Heavy-Duty Bucket Elevator Belt is ideal for various industries:
Agriculture: Efficiently transports grains, fertilizers, and other products in grain elevators and silos.
Quarries: Handles heavy, abrasive materials like sand, gravel, and stones.
Foundries: Transports metal ores, scrap, and molten materials in smelting plants.
Recycling: Moves plastics, metals, and paper, improving recycling efficiency.
Power Plants: Reliably conveys coal, ash, and bulk materials for power generation.
Construction: Transfers cement, sand, and aggregates on construction sites.
Customization Options
Belt Width and LengthAvailable in custom sizes to precisely match the unique requirements of specific elevator systems, ensuring optimal fit and function.
Surface CoatingChoose from an array of rubber compounds or coatings such as flame-resistant or oil-resistant layers to suit various applications.
Sidewalls and CleatsTailor-made sidewalls and cleats can be added to prevent material spillage and enhance efficient material transport, ensuring operational excellence.
Heat ResistanceAdjustable heat-resistant levels cater to operations in high-temperature environments, providing tailored solutions for challenging conditions.
Belt ConfigurationCustomized to align with various bucket elevator designs, this belt meets specific needs for flexibility and strength, ensuring seamless integration.
Safety and Compliance
Fire-Resistant Materials: Crafted for bucket sizes 250mm to 1600mm, our Moulded Edge Black Elevator Belts meet strict international fire safety standards, ensuring secure operation in high-risk environments like power plants and chemical factories.
Environmental Safety: Made from non-toxic materials, our belts comply with global ecological regulations for sustainability.
Industry Compliance: Exceeds ISO, DIN, and other industry standards, ensuring top quality and performance.
Reliable Operation: Low-noise, smooth-running design enhances safety, efficiency, and uninterrupted productivity.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is determined when water-filled, where Φ signifies the material fill ratio.
2. The greatest lifting height is defined by the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: Premium rubber, EP, NN, or steel cord reinforcement ensures superior quality.
Rubber Compounding: Optimized for strength, flexibility, and wear resistance.
Fabric Cutting & Layering: Precisely aligned layers for seamless functionality.
Rubber Coating & Lamination: Enhances durability for industrial use.
Molding & Vulcanization: Heat and pressure curing for strong bonding.
Edge Trimming & Finishing: Uniform surface for consistency and performance.
Belt Reinforcement: Secure clamping and fastening for reliable operation.
Quality Inspection: Rigorous testing to meet industry standards.
Customization: Tailored lengths and widths for specific needs.
Packaging & Delivery: Securely rolled and packed for safe transport.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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