| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt is a masterpiece of engineering, crafted with premium materials to ensure incredible resilience and superior performance. It stands as the perfect solution for tackling harsh environments and efficiently managing heavy loads with remarkable ease.
Rubber Coating: This belt is enhanced with a robust rubber coating, meticulously crafted to offer exceptional resistance to abrasion, heat, and impact. This ensures reliable and enduring performance, making it a trusted ally in demanding operations.
Steel Cords/Polyester Fabrics: Engineered for excellence, this belt is reinforced with either steel cords or polyester fabric layers. This design choice provides outstanding tensile strength and flexibility, elevating the movement of materials vertically with remarkable precision and extraordinary efficiency.
Custom Construction: Tailor the belt's design to meet specific industrial needs. Options include varying thickness, tensile strength, and specialized coatings to guarantee peak performance in any operational setting.
Performance Features
Meticulously crafted, the Heavy-Duty Bucket Elevator Belt offers exceptional performance and notable longevity, even in the most challenging conditions.
High Load Capacity: Specifically engineered to adeptly manage vast quantities of bulk materials at steep inclines, it minimizes material loss while significantly enhancing operational efficiency.
Abrasion and Wear Resistance: Expertly designed to resist wear and tear, prolonging its lifespan even in high-friction settings, ensuring seamless and trouble-free operations.
Heat and Chemical Resistance: Demonstrating remarkable resilience to extreme temperatures, oils, and chemicals, this belt excels in harsh industrial environments like power plants and recycling facilities.
Smooth Operation: Ensures seamless and efficient material transfer, greatly reducing noise and vibration in elevator systems, creating a serene and highly effective working environment.
Applications
This versatile Heavy-Duty Bucket Elevator Belt is a valuable asset across numerous industries:
Agriculture: Effectively transports essential goods such as grains and fertilizers within grain elevators or silos, boosting agricultural productivity and efficiency.
Quarries: Skillfully handles heavy, abrasive materials like sand, gravel, and stones, key for mining and quarry operations.
Foundries: Supports the movement of metal ores, scrap metal, and molten materials in foundries and smelting operations with precision.
Recycling: Efficiently transports recyclable materials such as plastics, metals, and paper within recycling plants, supporting sustainable practices.
Power Plants: Reliably conveys coal, ash, and other bulk materials in power generation facilities, ensuring uninterrupted operations.
Construction: Assists in transporting cement, sand, and aggregates at construction sites, greatly enhancing construction efficiency.
Customization Options
Belt Width and Length: Available in custom sizes to perfectly align with the specific demands of elevator systems, optimizing overall operational efficiency.
Surface Coating: Select from a comprehensive array of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to meet precise requirements.
Sidewalls and Cleats: Design sidewalls and cleats to prevent material spillage, ensuring smooth and efficient material transport every time.
Heat Resistance: Heat resistance is fully customizable, empowering efficient operation even in high-temperature environments.
Belt Configuration: Our belts are masterfully configurable to effortlessly integrate with a wide array of bucket elevator designs. They are engineered to meet and surpass specific demands for both flexibility and durability, ensuring they adapt smoothly to any operational requirement.
Safety and Compliance
Fire-Resistant Materials: Meticulously engineered to accommodate bucket sizes ranging from 250mm to 1600mm, our Moulded Edge Black Elevator Belts are more than just belts-they embody a promise of safety. Crafted with precision, they meet and exceed the most stringent international fire safety standards. This ensures unparalleled security in high-risk environments such as power plants and chemical factories, where safety is of paramount importance and cannot be compromised.
Environmental Safety: Constructed using non-toxic, eco-friendly materials, our belts are in perfect harmony with global ecological regulations. They stand as a beacon of sustainability for the environmentally conscious industry, championing eco-friendly practices and contributing positively to our planet's future.
Industry Compliance: Our belts are not just compliant; they excel by surpassing the rigorous benchmarks set by ISO, DIN, and other essential industry standards. This guarantees an unmatched level of quality and performance in every application, providing peace of mind and reliability to our clients.
Reliable Operation: Engineered for whisper-quiet, smooth operation, our belts significantly enhance workplace safety and efficiency. They ensure a seamless and uninterrupted flow of productivity, keeping your operations running flawlessly and enhancing overall operational effectiveness.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is assessed when filled to the brim with water, with Φ signifying the material filling ratio.
2. The maximum lifting height is characterized as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select only the finest premium rubber, reinforcing it with EP, NN, or steel cords to ensure unparalleled quality, superior performance, and reliability in every product.
Rubber Compounding: Our compound is expertly optimized for exceptional strength and remarkable flexibility, coupled with outstanding wear resistance to ensure extended longevity and durability.
Fabric Cutting & Layering: Layers are aligned with precision craftsmanship, guaranteeing seamless functionality, optimal performance, and enhanced operational efficiency.
Rubber Coating & Lamination: Our cutting-edge lamination process elevates durability to new heights, making it perfectly suited for demanding and rigorous industrial applications.
Molding & Vulcanization: This sophisticated process involves heat and pressure curing to forge a robust bond, ensuring the product's structural integrity and durability.
Edge Trimming & Finishing: We achieve a meticulously uniform surface, ensuring consistent performance and delivering superior product quality every time.
Belt Reinforcement: Features secure clamping and fastening mechanisms, providing robust and reliable operation across diverse settings and applications.
Quality Inspection: Each belt undergoes exhaustive testing protocols, meeting and surpassing the most stringent industry standards to ensure exceptional quality.
Customization: We offer tailored lengths and widths, meticulously catering to diverse client needs and a wide range of applications.
Packaging & Delivery: Each belt is expertly rolled and securely packed to guarantee safe transport and ensure it arrives in pristine condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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