| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt from Qingdao Grand Rubbers Co., Ltd is meticulously crafted with premium-grade materials, ensuring unmatched durability and superior performance. This belt stands as the ultimate solution for efficiently navigating tough environments and handling substantial loads effortlessly.
Rubber Coating: The belt features a meticulously engineered rubber coating, providing extraordinary resistance to abrasion, heat, and impact. This ensures reliable, long-lasting operation in even the harshest conditions.
Steel Cords/Polyester Fabrics: Reinforced with robust steel cords or high-strength polyester fabric layers, this belt is designed for exceptional tensile strength and flexibility, optimizing vertical material movement with precision and efficiency.
Custom Construction: Tailor the belt's design to meet specific industrial needs. Options include varying thickness, enhanced tensile strength, and specialized protective coatings to guarantee peak performance.
Performance Features
Engineered with precision, the Heavy-Duty Bucket Elevator Belt ensures optimal performance and durability, thriving under challenging conditions.
High Load Capacity: Purposefully designed to seamlessly manage large volumes of bulk materials at steep angles, this belt minimizes material loss and amplifies operational efficiency.
Abrasion and Wear Resistance: Crafted to endure significant wear and tear, this belt significantly prolongs its service life in high-friction settings, ensuring continuous, trouble-free operations.
Heat and Chemical Resistance: With exceptional resilience to high temperatures, oils, and chemicals, this belt excels in demanding industrial environments, such as power plants and recycling facilities.
Smooth Operation: Ensures seamless and efficient material transfer, minimizing noise and vibration within elevator systems for a serene and effective operational ambiance.
Applications
Versatile and robust, the Heavy-Duty Bucket Elevator Belt caters to a diverse array of industries:
Agriculture: Efficiently transports grains, fertilizers, and various goods within grain elevators or silos, enhancing agricultural productivity.
Quarries: Reliably manages heavy, abrasive materials like sand, gravel, and stones, essential for mining and quarry operations.
Foundries: Streamlines the movement of metal ores, scrap metal, and molten materials in foundries and smelting processes.
Recycling: Efficiently transports recyclable materials such as plastics, metals, and paper, optimizing operations within recycling plants.
Power Plants: Effectively conveys coal, ash, and other bulk materials in power generation facilities, ensuring unwavering reliability.
Construction: Facilitates the transport of cement, sand, and aggregates at construction sites, boosting construction efficiency.
Customization Options
Belt Width and Length: Available in custom sizes to perfectly align with specific elevator system requirements, thus optimizing overall operational efficiency.
Surface Coating: Select from a broad spectrum of rubber compounds or coatings, including flame-resistant or oil-resistant options, tailored to exact specifications.
Sidewalls and Cleats: Sidewalls and cleats can be custom-designed to prevent material spillage, ensuring seamless, efficient transport.
Heat Resistance: Heat resistance can be customized, enabling efficient operation in high-temperature environments.
Belt Configuration: Specifically designed to adapt effortlessly, our Versatile Black Bucket Elevator Belt can be configured to perfectly integrate with diverse bucket elevator models. This adaptability ensures it meets the unique requirements for flexibility and durability, catering to your every operational need.
Safety and Compliance
Fire-Resistant Materials: Our Moulded Edge Black Elevator Belts, with sizes spanning 250mm to 1600mm, embody a commitment to safety. Crafted to meet and surpass the most stringent international fire safety standards, these belts offer exceptional protection in high-risk environments like power plants and chemical factories, where safety is of paramount importance.
Environmental Safety: Made from non-toxic, environmentally friendly materials, our belts are in full compliance with global ecological standards. They represent a sustainable and responsible choice for industries that prioritize environmental stewardship.
Industry Compliance: Surpassing the demanding benchmarks set by ISO, DIN, and other critical industry standards, our belts deliver an unparalleled level of quality and performance. They assure reliability and excellence across all applications.
Reliable Operation: Our belts are engineered for near-silent, smooth performance, greatly improving workplace safety and efficiency. This ensures continuous, flawless operation, significantly boosting productivity and maintaining your operational momentum.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is evaluated when completely filled with water, where Φ indicates the filling ratio of the material.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select only the finest premium rubber, reinforced with EP, NN, or the strongest steel cord. This ensures that our products deliver unparalleled quality and top-tier performance, setting a high standard in the industry.
Rubber Compounding: Our expertly formulated rubber compound is precisely optimized to offer exceptional strength and remarkable flexibility. With outstanding wear resistance, it guarantees longevity and reliability in even the most demanding environments.
Fabric Cutting & Layering: Precision is key as layers are expertly aligned, ensuring seamless functionality and optimal performance in every application, providing a superior product experience.
Rubber Coating & Lamination: Leveraging cutting-edge technology, our advanced lamination process dramatically enhances durability. This makes it perfectly suited for rigorous and demanding industrial applications, ensuring sustained excellence.
Molding & Vulcanization: Through a meticulous process of heat and pressure curing, we achieve an exceptionally robust bond. This ensures the product's integrity and long-lasting reliability, maintaining the highest standards.
Edge Trimming & Finishing: We meticulously achieve a uniform surface, ensuring consistent performance and superior product quality, providing an exceptional finish that meets high standards.
Belt Reinforcement: Our belt features secure clamping and fastening, delivering robust and reliable operation across diverse settings, ensuring dependable performance every time.
Quality Inspection: Our products undergo rigorous testing protocols designed to meet and exceed the most stringent industry standards, ensuring exceptional quality and peace of mind.
Customization: We offer tailored lengths and widths, meticulously crafted to cater specifically to the diverse needs and applications of our clients, ensuring a perfect fit every time.
Packaging & Delivery: Each product is expertly rolled and securely packed, guaranteeing safe transport and ensuring it arrives at its destination in pristine condition, ready for immediate use.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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