| Customization: | Available |
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| Type: | St2500 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
The Heavy-Duty Bucket Elevator Belt is meticulously engineered using top-grade materials, ensuring unmatched durability and performance even in the most demanding environments, while effectively managing significant loads with ease.
Rubber Coating: The belt's surface is fortified with a durable rubber coating, expertly designed to provide superior resistance to abrasion, heat, and impact, guaranteeing dependable operation throughout its use.
Steel Cords/Polyester Fabrics: Reinforced with either high-strength steel cords or layers of premium polyester fabric, this belt offers outstanding tensile strength and flexibility, optimizing the vertical transportation of materials efficiently.
Custom Construction: Customize the belt's construction to address unique industrial challenges, with options for varied thickness, tensile strength, and specialized protective coatings to meet specific operational demands.
Performance Features
The Heavy-Duty Bucket Elevator Belt is designed with precision to deliver remarkable performance and extended longevity.
High Load Capacity: Expertly crafted to manage large volumes of bulk materials effortlessly, even at steep inclines, reducing material spillage and enhancing efficiency.
Abrasion and Wear Resistance: Specifically engineered to withstand wear and tear, this belt significantly prolongs service life in high-friction environments, ensuring continuous operations without interruption.
Heat and Chemical Resistance: Equipped with resistance to extreme temperatures, oils, and chemicals, it thrives in rigorous industrial settings such as power plants and recycling centers, performing exceptionally well.
Smooth Operation: Designed for seamless and efficient material transfer, reducing noise and vibration in elevator systems to create a serene operational environment.
Applications
The Heavy-Duty Bucket Elevator Belt is engineered to serve a diverse array of industries:
Agriculture: Efficiently transports grains, fertilizers, and other commodities within grain elevators or silos, supporting robust agricultural operations.
Quarries: Skillfully handles heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations, meeting rigorous demands.
Foundries: Facilitates the movement of metal ores, scrap metal, and molten materials in foundries and smelting facilities with precision.
Recycling: Efficiently conveys recyclable materials such as plastics, metals, and paper in recycling plants, promoting sustainable operations.
Power Plants: Transports coal, ash, and bulk materials within power generation facilities, ensuring reliable and smooth operations.
Construction: Effectively moves cement, sand, and aggregates at construction sites, enhancing productivity and efficiency.
Customization Options
Belt Width and Length: Customizable sizes are available to perfectly accommodate the specific requirements of elevator systems, optimizing operational efficiency.
Surface Coating: Choose from a range of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored to specific operational needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be integrated to prevent material spillage, ensuring smooth and efficient material transportation.
Heat Resistance: Heat resistance is adaptable, facilitating operation in challenging high-temperature environments without compromise.
Belt Configuration: Configurable to align with a variety of bucket elevator designs, addressing specific needs for flexibility and robustness.
Safety and Compliance
Fire-Resistant Materials: Expertly engineered for bucket sizes ranging from 250mm to 1600mm, our Moulded Edge Black Elevator Belts not only comply with rigorous international fire safety standards but also guarantee safe and reliable performance in high-stake environments such as power plants and chemical manufacturing facilities.
Environmental Safety: Meticulously crafted using non-toxic materials, our belts proudly adhere to stringent global ecological regulations, symbolizing our commitment to sustainability and a greener future.
Industry Compliance: Our product surpasses ISO, DIN, and other crucial industry standards, ensuring unparalleled quality, durability, and superior performance, making it a trusted choice for demanding industrial applications.
Reliable Operation: Featuring a remarkably low-noise and smooth-running design, our belts significantly enhance operational safety, boost efficiency, and ensure seamless productivity, minimizing downtimes and maximizing output.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is gauged when filled with water, with Φ indicating the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: Utilizing premium-grade rubber, reinforced with options of EP, NN, or steel cord, our belts promise unmatched quality and durability.
Rubber Compounding: Expertly crafted to deliver exceptional strength, flexible adaptability, and outstanding wear resistance, ideal for heavy-duty applications.
Fabric Cutting & Layering: Meticulously aligned layers ensure flawless integration and superior functionality in all conditions.
Rubber Coating & Lamination: Provides enhanced durability, making it the perfect choice for industrial environments demanding endurance.
Molding & Vulcanization: Advanced heat and pressure curing techniques achieve strong, lasting bonds for reliable performance.
Edge Trimming & Finishing: Ensures a smooth, uniform surface that enhances consistency and optimizes performance.
Belt Reinforcement: Features secure clamping and fastening, guaranteeing dependable operation even under the most rigorous conditions.
Quality Inspection: Comprehensive and rigorous testing protocols ensure that each belt meets and exceeds stringent industry standards.
Customization: Offers tailored lengths and widths to meet the unique requirements of diverse applications.
Packaging & Delivery: Securely rolled and meticulously packed, ensuring safe and efficient transport to your desired location.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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