| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is an extraordinary engineering feat, meticulously designed to transform into a closed tubular formation during operation. This innovative configuration ensures a fully enclosed material transport system, making it the ideal choice for traversing environmentally sensitive regions or in scenarios demanding space-efficient routing. When enhanced with steel cords, this belt provides unrivaled tensile strength, extraordinary durability, and superior performance over long distances and tough terrains.
Key Features:
Enclosed Transport:
Ingeniously crafted to coil into a pipe-like form, this belt effectively envelops the conveyed materials, preventing spillage, reducing dust emissions, and shielding against external contamination.
Flexible Routing Capability:
With the capability to traverse both horizontal and vertical curves, this belt minimizes the requirement for transfer stations, thereby facilitating more streamlined and efficient plant design layouts.
Steel Cord Reinforcement (Optional):
Offers extraordinary tensile strength with minimal elongation, making it the ideal solution for long-distance, high-capacity, and heavy-duty conveying applications.
Environmental Resistance:
Remarkably resistant to heat, cold, moisture, and various chemicals, guaranteeing dependable and consistent performance even in harsh and demanding operational conditions.
Customizable Specifications:
Available in an extensive range of diameters, belt widths, and rubber grades (including abrasion-resistant, flame-retardant, and heat-resistant options), alongside customizable lengths to meet specific project requirements.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively minimizes material loss and reduces environmental impact
Significantly enhances safety by eliminating exposed return belts
Substantially reduces operational and maintenance costs
Ensures clean, continuous transportation even across intricate routes
Ideally suited for enclosed and long-distance bulk material handling
Fabric Pipe Conveyor Belt: Crafted for Unparalleled Durability and Remarkable Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility: Unit (mm): Accurate Measurements Ensuring Optimal Performance
| Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
| Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
| Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
| D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
| H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
| T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
| A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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| Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. | |||||
| Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
| Thickness of cover | Thickness of cover | |||
| Maximum value of all samples |
20 | 20 | 20 | 20 |
| Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
| Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
| Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
| Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
| Belt width | Number of steel cord | ||||||||||||
| mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
| 1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
| 1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
| 1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
| 2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
| 2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 | ||
| Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
| H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
| D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
| L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
| Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber Compound: A masterful blend of natural and synthetic rubbers enhanced with specialized additives, crafted for superior performance.
Steel Cords or Steel Mesh: The backbone of the belt, these elements infuse it with exceptional tensile strength and unmatched durability.
Belt Structure Design
Inner Rubber Layer: Designed to withstand the rigors of wear and impact, this layer acts as a resilient shield against potential damage.
Reinforcement Layer: Embedded with robust steel cords or mesh, this layer is the heart of strength, ensuring optimal performance under stress.
Outer Rubber Layer: A tough guard against abrasion, this protective layer ensures the belt's long-lasting operation in challenging conditions.
Pipe Shape Design
Special Edge Design: Ingeniously crafted to form a secure tubular shape, this design prevents material spillage, maintaining operational efficiency.
Vulcanization
During Vulcanization, the rubber layers and steel cords are expertly bonded and meticulously heated, ensuring the belt's elasticity and durability.
Inspection
Undergoes comprehensive visual inspection and precise size checks, ensuring only the finest quality control standards are met.
Testing
Rigorous tensile and wear resistance testing validates the belt's formidable strength and enduring durability.
Packaging and Shipping
The belt is expertly rolled or spooled, then meticulously packaged and prepared for prompt shipping.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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