Customization: | Available |
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Type: | St1200 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a specialized engineering marvel, expertly crafted to evolve into a closed tubular form during operation. This groundbreaking design creates a fully enclosed material transport system, making it ideal for traversing environmentally sensitive regions or situations where space-efficient routing is crucial. When reinforced with steel cords, this belt provides unmatched tensile strength, incredible endurance, and outstanding performance over extended distances and rugged terrains.
Key Features:
Enclosed Transport:
Ingeniously engineered to coil into a pipe-like form, this belt securely encloses the material being conveyed, preventing spillage, minimizing dust emissions, and protecting against external contaminants.
Flexible Routing Capability:
Featuring the capacity to navigate both horizontal and vertical curves, this belt reduces the need for transfer stations, allowing for a more streamlined and efficient plant design layout.
Steel Cord Reinforcement (Optional):
Provides superior tensile strength with minimal elongation, making it an ideal choice for long-distance, high-capacity, and heavy-duty conveying needs.
Environmental Resistance:
Demonstrates outstanding resistance to heat, cold, moisture, and a range of chemicals, delivering reliable and stable performance even in challenging operational environments.
Customizable Specifications:
Available in a wide range of diameters, belt widths, and rubber grades (such as abrasion-resistant, flame-retardant, or heat-resistant options), along with customizable lengths to meet specific project requirements.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively reduces material loss and diminishes environmental impact
Enhances safety significantly by eliminating exposed return belts
Substantially decreases operational and maintenance expenses
Ensures clean, uninterrupted transportation even across intricate routes
Perfectly tailored for enclosed and long-distance bulk material handling
Fabric Pipe Conveyor Belt: Meticulously Engineered for Unmatched Durability and Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility: Unit (mm): Providing Exact Measurements for Ensured Optimal Performance
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Essential Raw Material Preparation
Rubber Compound: A meticulously crafted blend of natural and synthetic rubbers, enriched with high-performance additives.
Robust Steel Cords or Mesh: These integral components provide unparalleled tensile strength and exceptional durability.
Innovative Belt Structure Design
Inner Rubber Layer: Engineered to deliver superior wear and impact resistance for enhanced longevity.
Reinforcement Layer: Strategically embedded steel cords or mesh for maximum strength and reliability.
Outer Rubber Layer: Expertly designed to shield the belt from abrasion, extending its lifespan.
Precision Pipe Shape Design
Ingenious special edge design ensures the belt forms a perfect tubular shape during operation, effectively preventing any material spillage.
Advanced Vulcanization Technique
A seamless bonding and heating process of rubber layers and steel cords, ensuring optimal elasticity and remarkable durability of the belt.
Thorough Inspection Protocols
Detailed visual inspection for any defects and precise size checks to uphold the highest standards of quality control.
Comprehensive Testing Procedures
Rigorous tensile and wear resistance testing processes to guarantee the belt's strength and durability.
Efficient Packaging and Shipping
The belt is expertly rolled or spooled, carefully packaged, and promptly shipped to ensure safe delivery.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.