| Customization: | Available |
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| Type: | St1600 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
The Heavy-Duty Bucket Elevator Belt is masterfully crafted using superior quality materials, ensuring resilience and performance in challenging environments while handling substantial loads.
Rubber Coating: The belt's surface boasts a robust rubber coating, expertly engineered to offer exemplary resistance against abrasion, heat, and impact, ensuring reliable operation.
Steel Cords/Polyester Fabrics: Reinforced with durable steel cords or resilient polyester fabric layers, this belt promises exceptional tensile strength and adaptability, optimizing vertical material movement with efficiency.
Custom Construction: Tailor the belt's construction to meet unique industrial challenges with options for varying thickness, superior tensile strength, and specialized protective coatings.
Performance Features
The Heavy-Duty Bucket Elevator Belt is meticulously designed for exceptional performance and longevity, ensuring it meets the rigorous demands of industrial applications.
High Load Capacity: Designed to adeptly manage substantial quantities of bulk materials, even at steep gradients, minimizing material spill and maximizing efficiency to enhance operational throughput.
Abrasion and Wear Resistance: Engineered to combat wear and tear, this belt extends service life in high-friction settings, ensuring uninterrupted operations and reducing maintenance downtime.
Heat and Chemical Resistance: With resilience against extreme temperatures, oils, and chemicals, it excels in demanding industrial environments such as power plants and recycling centers, offering unmatched reliability.
Smooth Operation: Ensures seamless, efficient material transfer, curbing noise and vibration in elevator systems for a tranquil operational experience, enhancing workplace comfort.
Applications
The Heavy-Duty Bucket Elevator Belt is designed for a wide range of industries, offering versatile applications that cater to diverse operational needs:
Agriculture: Efficiently transports grains, fertilizers, and other commodities in grain elevators or silos, ensuring smooth agricultural operations.
Quarries: Handles heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations, withstanding tough conditions.
Foundries: Moves metal ores, scrap metal, and molten materials in foundries and smelting facilities, optimizing metal handling processes.
Recycling: Transports recyclable materials such as plastics, metals, and paper in recycling plants, promoting sustainable practices.
Power Plants: Conveys coal, ash, and bulk materials in power generation facilities, supporting energy production needs.
Construction: Moves cement, sand, and aggregates at construction sites, facilitating efficient building operations.
Customization Options
Belt Width and Length: Available in custom sizes to precisely fit the requirements of specific elevator systems, enhancing operational efficiency and ensuring a perfect fit.
Surface Coating: Select from an array of premium rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored for specific industrial needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be incorporated to prevent material spillage, ensuring smooth and efficient transport even in rugged conditions.
Heat Resistance: Heat resistance is adaptable, enabling reliable operation in challenging high-temperature environments, crucial for demanding industrial applications.
Belt Configuration: Configurable to align with various bucket elevator designs, catering to specific needs for flexibility and strength, ensuring seamless integration.
Safety and Compliance
Fire-Resistant Materials: Expertly crafted to accommodate bucket sizes ranging from 250mm to 1600mm, our High-Performance Black Bucket Elevator Belts with Moulded Edge exemplify excellence by adhering to stringent international fire safety standards. They promise secure and reliable operation within high-risk environments, such as power plants and chemical factories, providing you with peace of mind and enhanced safety.
Environmental Safety: Constructed from non-toxic materials, our belts are not only a testament to superior engineering but also adhere to global ecological regulations, ensuring sustainability and a positive environmental impact, aligning with your green goals.
Industry Compliance: Our product surpasses ISO, DIN, and various other rigorous industry standards, guaranteeing you unmatched quality and outstanding performance every time, making it a valuable asset to your operations.
Reliable Operation: Designed for low-noise and smooth operation, our belts boost safety and efficiency, ensuring uninterrupted productivity and a tranquil working environment, setting the standard for excellence in machinery performance.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. Bucket volume is measured when filled with water, with Φ indicating material filling ratio.
2. Maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: Our premium selection of rubber, reinforced with EP, NN, or steel cords, guarantees exceptional durability and unmatched quality.
Rubber Compounding: Expertly optimized to deliver remarkable strength, flexibility, and resistance to wear, ensuring longevity and reliability.
Fabric Cutting & Layering: Meticulously aligned fabric layers are crafted for flawless functionality and smooth operation.
Rubber Coating & Lamination: This process significantly boosts durability, making our products ideal for the most demanding industrial applications.
Molding & Vulcanization: Through precise heat and pressure curing, we achieve a robust bond that enhances the belt's structural integrity.
Edge Trimming & Finishing: Achieving a uniform surface is paramount for consistent performance and exceptional quality.
Belt Reinforcement: Advanced secure clamping and fastening techniques ensure our belts perform reliably under any operational conditions.
Quality Inspection: Our stringent, rigorous testing protocols ensure every product meets and exceeds strict industry standards.
Customization: Offering custom lengths and widths, we adapt to your specific requirements for tailored solutions.
Packaging & Delivery: Expertly rolled and securely packed, our products are prepared for safe and efficient transport to your location.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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