Customization: | Available |
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Type: | St1250 |
Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our Steel Cord Conveyor Belts, a masterpiece of engineering designed to deliver superior performance in the most demanding of environments. With robust steel cords as its core, this belt ensures unparalleled tensile strength and enduring durability. Perfectly suited for operations that require long-distance, high-speed, and substantial load-bearing capabilities, this belt stands as the epitome of efficiency and reliability.
Structure:
Top Cover Rubber - Offers superior wear resistance to protect the core with unmatched durability, ensuring your conveyor belt remains in peak condition.
Steel Cord Core - Incorporates high-strength galvanized steel cords arranged with precision for exceptional tensile strength and minimal elongation, enhancing performance.
Bottom Cover Rubber - Solid impact and abrasion resistance, designed to maximize the lifespan of your conveyor belt under rigorous conditions.
Bonding Layer - Specially formulated rubber ensures a robust adhesion between the steel cords and cover rubber, significantly enhancing the belt's durability.
Key Features:
Extremely low elongation, ensuring stability and precision in operations.
Outstanding tensile strength and impact resistance make it the go-to solution for challenging environments.
Exceptional carrying capacity, capable of handling the heaviest loads with ease.
Unmatched resistance to tearing and wear, ensuring your belt remains reliable over time.
Prolonged service life, specifically engineered for the harsh conditions of industrial use.
Optimal troughability and precise running characteristics for seamless operations.
Versatile customization options available with flame-resistant, oil-resistant, or heat-resistant cover grades to cater to your specific needs.
Mining: Ensures the smooth and reliable transport of bulk materials like coal, ores, and aggregates, boosting operational efficiency.
Power Plants: Expertly handles the conveyance of vital materials such as coal and ash, ensuring the seamless operation of essential utilities.
Ports and Terminals: Essential for the efficient handling of bulk materials in harbors and shipping terminals, ensuring uninterrupted operations.
Cement and Aggregate Industries: Integral to the challenging transport demands of the cement and aggregate industries, maintaining a steady material flow.
Safety and Environmental Benefits
Safety and environmental consciousness drive our design ethos. Our steel cord conveyor belts boast customizable fire-resistant and anti-static features, fostering a safer workplace in potentially hazardous environments. Additionally, these belts are crafted using eco-friendly materials, minimizing environmental impact while delivering outstanding performance in high-demand industrial sectors.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, effortlessly surpassing the highest industry standards. Proudly adhering to prestigious certifications such as GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product stands as a testament to impeccable craftsmanship and unwavering reliability.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Material Preparation: We meticulously curate an extraordinary selection of the finest high-tensile steel cords, superior rubber compounds, and robust fabric layers. This careful curation guarantees exceptional strength, ultimate durability, and unmatched performance across all conceivable applications.
Steel Cord Manufacturing: Our manufacturing process involves the artful crafting of high-strength steel cords with precision. By expertly drawing, twisting, and braiding the steel wires, we forge the resilient backbone of our top-tier conveyor belts, ensuring they endure through time.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to achieve superb properties. This includes unparalleled resistance to abrasion and high temperatures, setting new standards for durability and longevity.
Cord Embedding: Within our process, the steel cords are seamlessly integrated into the rubber layers, ensuring maximum strength and unmatched flexibility. This guarantees robust performance in the most demanding operations and environments.
Vulcanization: Through meticulous and precise heat treatment, the rubber is expertly cured. This thorough process bonds it effectively with the steel cords, ensuring long-lasting durability even under the harshest conditions.
Finishing & Inspection: Each belt is precisely trimmed and undergoes meticulous inspection to detect any defects. Rigorous testing ensures it meets and exceeds our elevated quality standards, promising reliability and excellence.
Testing: Every belt undergoes rigorous and comprehensive testing procedures. This confirms it consistently meets our strict standards for strength, flexibility, and wear resistance, ensuring outstanding performance.
Packaging & Delivery: We meticulously package each belt to ensure it arrives in perfect condition, ready for immediate use. Our swift and efficient delivery system ensures it reaches your site, prepared to perform.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.