| Customization: | Available |
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| Type: | St800 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction
The Heavy-Duty Bucket Elevator Belt is masterfully crafted using superior quality materials, ensuring resilience and performance in challenging environments while handling substantial loads.
Rubber Coating: The belt's surface boasts a robust rubber coating, engineered to offer exemplary resistance against abrasion, heat, and impact, ensuring reliable operation.
Steel Cords/Polyester Fabrics: Reinforced with steel cords or polyester fabric layers, this belt promises exceptional tensile strength and adaptability, optimizing vertical material movement.
Custom Construction: Tailor the belt's construction to meet unique industrial challenges with options for varying thickness, tensile strength, and specialized protective coatings.
Performance Features
The Heavy-Duty Bucket Elevator Belt is meticulously designed for exceptional performance and longevity.
High Load Capacity: Designed to adeptly manage substantial quantities of bulk materials, even at steep gradients, minimizing material spill and maximizing efficiency.
Abrasion and Wear Resistance: Engineered to combat wear and tear, this belt extends service life in high-friction settings, ensuring uninterrupted operations.
Heat and Chemical Resistance: With resilience against extreme temperatures, oils, and chemicals, it excels in demanding industrial environments such as power plants and recycling centers.
Smooth Operation: Ensures seamless, efficient material transfer, curbing noise and vibration in elevator systems for a tranquil operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is a versatile solution, perfect for diverse industries and applications:
Agriculture: Efficiently transports grains, fertilizers, and other agricultural commodities in grain elevators or silos.
Quarries: Expertly handles heavy, abrasive materials such as sand, gravel, and stones in mining and quarry operations.
Foundries: Seamlessly moves metal ores, scrap metal, or molten materials in foundries and smelting facilities.
Recycling: Ideally suited for transporting recyclable materials like plastics, metals, and paper in recycling plants.
Power Plants: Efficiently conveys coal, ash, or other bulk materials within power generation facilities.
Construction: Used for transporting critical materials such as cement, sand, and aggregates at construction sites.
Customization Options
Belt Width and Length: Available in custom sizes to precisely fit the requirements of specific elevator systems, enhancing operational efficiency.
Surface Coating: Select from an array of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored for specific needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be incorporated to prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Heat resistance is adaptable, enabling operation in challenging high-temperature environments.
Belt Configuration: Configurable to align with various bucket elevator designs, catering to specific needs for flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Crafted for bucket sizes 250mm to 1600mm, our Moulded Edge Black Elevator Belts meet strict international fire safety standards, ensuring secure operation in high-risk environments like power plants and chemical factories.
Environmental Safety: Made from non-toxic materials, our belts comply with global ecological regulations for sustainability.
Industry Compliance: Exceeds ISO, DIN, and other industry standards, ensuring top quality and performance.
Reliable Operation: Low-noise, smooth-running design enhances safety, efficiency, and uninterrupted productivity.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is gauged when filled with water, with Φ indicating the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: Premium rubber, EP, NN, or steel cord reinforcement ensures superior quality.
Rubber Compounding: Optimized for strength, flexibility, and wear resistance.
Fabric Cutting & Layering: Precisely aligned layers for seamless functionality.
Rubber Coating & Lamination: Enhances durability for industrial use.
Molding & Vulcanization: Heat and pressure curing for strong bonding.
Edge Trimming & Finishing: Uniform surface for consistency and performance.
Belt Reinforcement: Secure clamping and fastening for reliable operation.
Quality Inspection: Rigorous testing to meet industry standards.
Customization: Tailored lengths and widths for specific needs.
Packaging & Delivery: Securely rolled and packed for safe transport.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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