CORRUGATED SIDEWALL CONVEYOR BELT
PRODUCT USE
The sidewall conveyor belts at Qingdao Grand Rubbers Co., Ltd are meticulously designed to excel in horizontal, steep inclined, and even vertical material handling. Be it coarse coal, ore, rock, or fertilizers, ranging up to 400 mm (16") in size, our belts handle it all with remarkable efficiency. With an astounding conveying capacity reaching up to 6000 m3/h, these belts transport materials over distances of 500 m (1,640') vertically with ease. Crafted in standard black rubber renowned for its high abrasion resistance, Grand Rubber belts ensure robust performance.
Additionally, we offer specialized rubber qualities including heat and oil resistance, as well as flame retardant variants, to cater to diverse industrial needs.
PRODUCT FEATURES
Experience the pinnacle of steep incline conveying with our belts, boasting angles from 0 to 90 degrees. Enjoy seamless material transitions with zero spillage, ensuring flawless handling even on steep slopes. Our conveyor belts are designed to maximize spatial efficiency, while minimizing maintenance needs and extending belt longevity. Their versatility accommodates a wide range of materials, reinforcing their reliability.
Our sidewall belts are precision-engineered to offer exceptional tensile strength and abrasion resistance. They feature excellent cross rigidity paired with longitudinal flexibility, adeptly meeting conveyor deflection demands. The specially crafted base belt with cross rigidity effectively mitigates deformation challenges.
Every belt we produce aligns with international standards, guaranteeing unwavering quality and uniformity across diverse applications.
MAIN RUBBER TYPES
1. Normal Standard: A flexible solution for a multitude of general uses.
2. High Abrasion Resistant: Masterfully designed to endure high-wear environments.
3. Moderate Oil Resistant: Perfectly suited for oil-exposed settings.
4. Heat Resistant to 120°C: Tailored for moderate thermal conditions.
5. Heat Resistant to 150°C: Ideal for operations in elevated temperatures.
6. High Heat Resistant to 180°C: Outstanding for extreme heat challenges.
7. Flame Retardant (Self-extinguishing): Provides unmatched safety in fire-sensitive areas.
For customized solutions engineered to your precise specifications, please reach out to us.
APPLICATIONS
1 Coal and wood-chip fired power stations
2 Underground mining (coal and ore)
3 Shaft conveying for tunnelling and underground mining
4 Steel industry
5 Ship loading and unloading, ship-to-ship transfers
6 Sand preparation in foundry plants
7 Slope conveying in openpit mining
8 Waste recycling, soil purification, and water treatment
9 Managing substantial material movements along horizontal paths
EXPORT STANDARD PACKING
CROSS RIGID BASE BELT
Our corrugated sidewall conveyor belts are designed with precision to deliver exceptional tensile strength and withstand wear and tear.
The base belt's design includes unparalleled longitudinal flexibility to address the challenges posed by angle changes
while ensuring the necessary transverse rigidity for sustained performance and durability.
At the forefront of innovation, GRAND RUBBER's cross-rigid base belts are structured to conquer deformation issues typically encountered in large conveyor systems during the return phase.
| Base belt type |
Strength
(N/mm) |
Cover thickness
(mm) |
Weight
(kg/m2) |
Min pulley dia
(mm) |
|
XE
|
250/2 |
2:2 |
9.40 |
200 |
| 400/3 |
4:2 |
13.50 |
315 |
| 500/3 |
4:2 |
13.75 |
400 |
| 630/4 |
4:2 |
15.20 |
500 |
| 800/5 |
4:2 |
16.85 |
630 |
|
XE+2
|
400/3+2 |
4:2 |
12.10 |
315 |
| 500/3+2 |
4:2 |
12.60 |
400 |
| 630/4+2 |
4:2 |
14.40 |
500 |
| 800/5+2 |
4:2 |
16.10 |
630 |
| 1000/5+2 |
4:2 |
17.80 |
800 |
| 1250/5+2 |
4:2 |
18.25 |
1000 |
|
XE-SC+2
|
315/2+2 |
4:2 |
13.70 |
315 |
| 400/3+2 |
4:2 |
14.80 |
315 |
| 500/3+2 |
4:2 |
15.20 |
400 |
| 630/4+2 |
4:2 |
16.70 |
500 |
| 800/5+2 |
4:2 |
18.00 |
630 |
| 1000/5+2 |
4:2 |
19.50 |
800 |
| 1250/5+2 |
4:2 |
21.40 |
1000 |
|
XST-SC
|
1600 |
8:8 |
Please
Inquire |
1250 |
| 2000 |
8:8 |
1250 |
| 2500 |
8:8 |
1400 |
| 3150 |
8:8 |
1400 |
| 3500 |
8:8 |
1600 |
| 4500 |
8:8 |
1600 |
Note: Conforming to standard dimensions, our base belt width meets and exceeds international standards, guaranteeing quality and reliability.
Base belts are meticulously crafted with the following carcasses:
Type XE: Specially designed for light duty applications.
Type XE+2: skillfully engineered to significantly reduce the transverse deflection at wheels and stub idlers, ensuring smooth and efficient operation.
Type
XE-SC+2: designed exclusively for medium and heavy-duty special applications, delivering unmatched performance and reliability.
Type
XST-SC : crafted for heavy-duty applications where belt tension exceeds 1000 N/mm, and expertly handles sidewalls up to 630 mm (24.8") and cleats up to 600 mm (23.6"), delivering superior strength and durability.
SIDEWALL SPECIFICATION
The Grand Rubber sidewalls represent the zenith of innovative design and craftsmanship. They are meticulously engineered for maximizing flexing with minimal fatigue, offering unparalleled vertical stability for secure load retention and exceptional support on the return side. These sidewalls are adeptly engineered to compress smoothly for efficient inner deflection over tight curves.
Key features: Sidewalls can be securely pressed from both sides when affixed to the base belt, elevating bond strength and security. The inclusion of diagonal fabric inserts delivers remarkable tear resistance and flexibility, facilitating effortless flexing. Our rigorously tested rubber compounds ensure optimal flexibility, abrasion resistance, and tensile strength, providing formidable resistance where it matters most.
Our standard configuration for sidewalls of 120mm and above includes special diagonal fabric reinforcement within the corrugations, offering enhanced durability. However, for smaller sidewalls, this feature can be custom-fabricated upon request.
CLEAT SPECIFICATION
Our cleat design is meticulously crafted to ensure peak performance. With C-type and TC-type designs, they maximize conveying capacity and self-cleaning efficiency. Utilizing a precise molding process and specially formulated rubber, our cleats boast high stiffness and impact resistance, maintaining their form even under heavy loads of dense materials, thanks to a unique rubber formula devised to enhance stiffness and impact tolerance, preventing long-term deformation.
For applications involving a conveying angle below 40 degrees, our innovative OEM Allowed Sidewall Conveyor Belt typically incorporates the T-type cleat, skillfully engineered for optimal efficiency. For more demanding angles above 40 degrees, our cutting-edge designs incorporate C-type, TC-type, or the highly advanced TCS-type cleats, ensuring unrivaled performance in demanding port and industrial operations.
Achieving precision in the fine adjustment of cleat distance requires considering its harmonious alignment with the sidewall wave crest, complemented by a strategically positioned side bolt. This meticulous attention to detail guarantees the superior functionality and reliability of Qingdao Grand Rubbers Co., Ltd's high-performance conveyor belts.
Research & Development Center
Qingdao Grand Rubbers Co., Ltd shines as a paragon of distinction in the dynamic world of rubber product manufacturing. Firmly established in the bustling heart of Qingdao City, Shandong Province, North China, we are a renowned leader, passionately committed to providing premium products and services across a broad spectrum. Our offerings include rubber conveyor belts, rubber mats, sheets, linings, and V belts, all crafted to embody the highest standards of quality and innovation, setting benchmarks that others aspire to reach.
Our illustrious product portfolio spans an impressive array of categories: Standard, High Strength (NN, EP, and Steel Cord), Pipe, Chemical Resistant, High Temperature Resistant, Cold Resistant, and Anti-Tear types. We meticulously adhere to rigorous RMA, DIN, SANS, and AS1332 standards, and our Quality Control system boasts ISO9001 certification. This ensures that our state-of-the-art production equipment, cutting-edge testing facilities, and comprehensive quality assurance framework consistently deliver products that are the epitome of excellence.
Treasured by our esteemed clients, our products are extensively applied across a multitude of industries, including metallurgical, coal mining, chemical, electricity, light industry, mining, and port sectors. Leveraging our deep expertise in corrugated sidewall conveyor belts, we present meticulously crafted, top-tier quality solutions tailored to satisfy the varied demands of these industries.
With a global outlook, Grand Rubber exports its exceptional products to Europe, America, the Middle East, Southeast Asia, South Africa, Australia, and beyond. Our steadfast dedication to delivering products of superior quality, along with outstanding service and robust technical support, has garnered us a prestigious international standing. Our relentless commitment to quality assurance propels our continual business growth. Select us with confidence, trust in our expertise. We are poised to be your devoted professional partners, ready to meet your needs with unparalleled skill and dedication!
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What is your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1)3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What is your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been IS09001 certified. The first-class production equipment, testing facilities and a complete quality assurance system guarantee the high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customer' s other special requirements.
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