Customization: | Available |
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Type: | St5000 |
Material: | Rubber |
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The Steel Cord Conveyor Belt is meticulously engineered to provide unmatched performance across the most challenging industrial terrains. Boasting state-of-the-art technology and a resilient design, it emerges as the preeminent choice for rigorous heavy-duty, high-pressure, and extreme condition transport requirements. Discover the unparalleled advantages that make our steel cord conveyor belts the industry leader:
Our steel cord conveyor belts are equipped with advanced high-strength steel cord technology, significantly amplifying tensile strength and making them the quintessential choice for transporting hefty materials across vast distances. With outstanding strength-to-weight ratios, these belts assure peak performance even under the heaviest loads and demanding conditions. This pioneering technology ensures prolonged durability and reduces operational downtime, enhancing overall productivity.
The meticulously crafted multi-layer woven structure of our steel cord conveyor belts delivers a uniform force distribution, bolstering their capacity to endure extraordinarily heavy loads. Designed to withstand the pinnacle of stresses, our belts offer remarkable resistance to stretching, tearing, and deformation, thereby boosting the operational efficiency and longevity of your conveyor systems. The refined design minimizes wear and tear, ensuring sustained performance even in the most demanding environments.
Tailored explicitly for heavy-duty material transport, our steel cord conveyor belts excel across industries including mining, cement, power generation, and steel production. Whether tasked with moving vast quantities of bulk materials like coal, ore, or aggregates, our belts are adeptly engineered to tackle the most strenuous tasks. Their exceptional load-carrying capability renders them indispensable for applications where conventional conveyor belts falter.
A commitment to safety and environmental responsibility is central to our design ethos. Our steel cord conveyor belts can be customized with innovative fire-resistant and anti-static properties, ensuring a safer working environment in potentially perilous conditions. Furthermore, these belts can be manufactured from sustainable eco-friendly materials, minimizing their environmental footprint while maintaining stellar performance in the most demanding industrial applications.
Immaculately engineered to exceed expectations, our product aligns with and surpasses stringent industry standards: GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369. This staunch dedication to excellence ensures that our products deliver unparalleled quality and steadfast reliability, setting new benchmarks within the industry.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Steel Cord Conveyor Belt Production Process (Simplified)
Material Preparation
Raw materials like rubber compounds, steel cords, and fabric layers are inspected for quality.
Steel Cord Coating
Steel cords are coated with brass or bonding material for proper adhesion with rubber.
Cord Weaving
Steel cords are woven or arranged in patterns based on strength requirements.
Rubber Coating
The cords are coated with rubber to form the belt's base.
Vulcanization
The rubber-coated cords are heated under pressure to cure and bond the rubber, ensuring durability.
Edge Moulding
The belt edges are molded for uniformity and to prevent damage during use.
Inspection
The belt is inspected for strength, flexibility, and wear resistance.
Cutting and Packaging
The belt is cut to size, packaged, and prepared for shipping.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.