Black Pipe Conveyor Belt for Safe Material Handling in Power Generation Plants

Product Description

Pipe Conveyor & Transmission Belt

Pipe Conveyor & Transmission Belt is a masterfully engineered marvel, designed to transform itself into a closed tubular structure during operation. This cutting-edge design offers a completely sealed material transport system, making it ideal for traversing environmentally sensitive areas or situations where efficient space usage is crucial. Enhanced with steel cords, this belt delivers extraordinary tensile strength, unrivaled durability, and outstanding performance over long distances and through challenging terrains.

Product Description

Key Features:

Enclosed Transport:
Ingeniously crafted to wrap into a pipe-like form, this belt securely encloses the material being transported, effectively preventing spillage, minimizing dust emissions, and protecting against external contamination.

Flexible Routing Capability:
With an impressive ability to navigate both horizontal and vertical curves, this belt reduces the need for transfer stations, facilitating more streamlined and efficient plant design layouts.

Steel Cord Reinforcement (Optional):
Offers outstanding tensile strength with minimal elongation, making it an ideal choice for long-distance, high-capacity, and heavy-duty conveying demands.

Environmental Resistance:
Expertly resistant to heat, cold, moisture, and a multitude of chemicals, guaranteeing reliable and stable performance even in the harshest and most demanding operational environments.

Customizable Specifications:
Available in a vast range of diameters, belt widths, and rubber grades (such as abrasion-resistant, flame-retardant, or heat-resistant options), along with customizable lengths to meet specific project requirements.

 

Applications:

Mining and mineral processing

Cement and power plants

Port terminals and ship loading facilities

Fertilizer and chemical industries

Dust-sensitive and environmentally regulated zones

Advantages:

Effectively minimizes material loss and significantly reduces environmental impact

Substantially enhances safety by eliminating exposed return belts

Dramatically reduces operational and maintenance costs

Ensures clean, continuous transportation even across intricate routes

Perfectly suited for enclosed and long-distance bulk material handling

Product Parameters

Fabric Pipe Conveyor Belt: Expertly Crafted for Supreme Durability and Exceptional Flexibility

Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility: Unit (mm): Precision Measurements to Ensure Optimal Performance

Normal Diameter mm	100	150	200	250	300	350	400	500	600	700	800	850
Belt Width mm	360	550	730	910	1100	1280	1460	1820	2190	2550	2900	3100

Cover: Unmatched Protection and Extended LongevityRubber Quality: Superior Grade for Peak Operational Efficiency

Performance class of cover rubber	Tensile Strength Mpa ≥	Elongation at break % ≥	Abrasion mm3 ≤	Ozone Resistant	The tensile strength and elongation at break's change rate after aging %
D	18.0	400	90	No cracking	-25 ~ +25
H	24.0	450	120	No cracking	-25 ~ +25
T1,T2	10.0	300	200	__	-45 ~ +45
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h.
Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC.

The Type D and Type H belt should meet the distinguished requirements of the
table below: An Exhaustive Guide to Our Comprehensive Offerings:

Item	Ply to Ply N/mm	Transition part to Ply N/mm	Cover rubber to ply N/mm
			Thickness of cover	Thickness of cover
Maximum value of all samples	20	20	20	20
Average value of all samples	8.0	8.7	5.0	6.0
Minimum value of all samples	7.4	7.4	4.4	5.4

Steel Cord Pipe Conveyor Belt: A Paragon of Strength and Reliability

Diameter of: Vital Measurements for Steel Cord ExcellenceSteel Cord: Reinforced with Unrivaled Durability and StrengthPipe: Innovatively Crafted for Seamless Operational Efficiency Conveyor Belt: At the Heart of Efficiency and Durability

Nominal diameter mm	Φ200	Φ250	Φ300	Φ350	Φ400	Φ500	Φ600	Φ700
Belt Width mm	730	910	1100	1280	1460	1820	2190	2550

Steel Cord Pipe Conveyor Belt: A Masterpiece of Engineering ExcellenceTensile Strength and Belt Width Specification: Robust and Adaptable Engineering Solutions

Belt width	Number of steel cord
mm	St630	St800	St1000	St1250	St1600	St2000	St2500	St2800	St3150	St3500	St4000	St4500	St5000
800	75	75	63	63	63	63	64	50	50	50	50
1000	95	95	79	79	79	79	69	64	64	64	64	59	55
1100	105	105	87	87	87	87	69	69	69	69	69	65	61
1300	124	124	103	103	103	103	83	83	83	83	83	77	72
1600	151	151	126	126	126	126	101	101	101	104	104	96	90
1850	177	177	147	147	147	147	119	119	119	119	119	111	104
2250			181	181	181	181	145	145	145	145	145	137	125
2450			197	197	197	197	158	158	158	158	158	148	139

Cover: Superior Protection to Ensure Lasting PerformanceRubber Quality: Meticulously Engineered to Exceed the Highest Standards

Performance class of cover rubber	Tensile Strength MPa ≥	Elongation at break % ≥	Abrasion Mm3 ≤	Ozone Resistant A	The tensile strength and elongation at break's change rate after aging
H	25	450	120	No cracking	-25 ~ +25
D	18	400	90	No cracking	-25 ~ +25
L	20	400	150	No cracking	-25 ~ +25
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion.
Ozone resistant test condition: concentration(50±5)* 10-8 (volume fraction ), temperature(40±2)ºC, elongation (20±2)%, time 96h. Hot air ageing test condition: 70ºC* 168h.

 

Product process

Comprehensive Pipe Conveyor Belt Production Process

Stage 1: Raw Material Preparation
Rubber Compound Preparation: Expertly blended natural and synthetic rubbers, enhanced with vital additives to ensure optimal performance.
Selection of Steel Cords or Steel Mesh: Integral for providing unmatched tensile strength and long-lasting durability.

Innovative Belt Structure Design
Inner Rubber Layer: Engineered for superior wear and impact resistance, ensuring longevity.
Reinforcement Layer: Sturdy steel cords or mesh meticulously embedded for reinforced strength.
Outer Rubber Layer: Robust protection against abrasion, enhancing the belt's lifespan.

Precision Pipe Shape Design
Exclusive Edge Design: Crafted to ensure the belt maintains a tubular shape during operation, effectively preventing any material spillage.

Advanced Vulcanization Technique
Bonding and Vulcanization: Rubber layers and steel cords are expertly bonded and heated, guaranteeing exceptional elasticity and lasting durability.

Rigorous Inspection Process
Detailed Visual Inspection: Meticulous checks for defects and precision size verifications to uphold our quality control standards.

Comprehensive Testing Protocol
Stringent Tensile and Wear Resistance Testing: Ensures the product's strength and unparalleled durability.

Efficient Packaging and Shipping Process
Final Packaging and Dispatch: Each belt is expertly rolled or spooled, carefully packaged, and dispatched with precision.

Company Profile

Certifications

Packaging & Shipping

FAQ

Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.

Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.

Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.

Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.

Q5. How about the package?
Standard export packing method, your special requirement will be respected.

Q6. What are yourPayment terms?
T/T or L/C.

Q7. Can you do door-to-door?
No problem.

Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.

Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.

Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.