Customization: | Available |
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Type: | St2500 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a remarkable feat of engineering, meticulously designed to transform into a seamlessly closed tubular structure during operation. This groundbreaking design provides a fully enclosed material transport system, making it ideal for maneuvering through ecologically sensitive areas or in scenarios where space-saving routing is crucial. When equipped with steel cords, this belt provides unmatched tensile strength, superb durability, and outstanding performance over long distances and through challenging terrains.
Key Features:
Enclosed Transport:
Ingeniously designed to form a pipe-like enclosure, this belt ensures that the transported material remains contained, effectively preventing spillage, minimizing dust emissions, and protecting against external contaminants.
Flexible Routing Capability:
With the ability to navigate both horizontal and vertical curves, this belt reduces the need for transfer stations, thus facilitating more streamlined and efficient plant design layouts.
Steel Cord Reinforcement (Optional):
Provides exceptional tensile strength with minimal elongation, an ideal choice for long-distance, high-capacity, and heavy-duty conveying needs.
Environmental Resistance:
Expertly crafted to resist heat, cold, moisture, and a wide range of chemicals, ensuring dependable and stable performance even in the most severe and demanding environments.
Customizable Specifications:
Available in a wide variety of diameters, belt widths, and rubber grades (including options such as abrasion-resistant, flame-retardant, or heat-resistant), as well as customizable lengths to meet specific project requirements.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively minimizes material loss, significantly reducing environmental impact.
Greatly enhances safety by eliminating the exposure of return belts.
Substantially cuts down operational and maintenance costs.
Ensures clean, continuous transportation even across intricate routes.
Ideally suited for enclosed and long-distance bulk material handling.
Fabric Pipe Conveyor Belt: Masterfully Engineered for Unparalleled Durability and Supreme Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility at Its Best: Unit (mm): Precision Measurements Crafted for Optimal Performance
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber compound: An expertly crafted blend of natural and synthetic rubbers infused with premium additives to enhance performance.
Steel cords or steel mesh: Integral elements providing exceptional tensile strength and unrivaled durability.
Belt Structure Design
Inner rubber layer: A robust layer specifically designed to offer superior wear and impact resistance.
Reinforcement layer: Strategically embedded steel cords or mesh, ensuring enhanced strength and reliability.
Outer rubber layer: Meticulously engineered to protect against abrasion, extending the life of the belt.
Pipe Shape Design
Special edge design: This innovative feature ensures the belt maintains a tubular shape during operation, effectively minimizing material spillage.
Vulcanization
A crucial process where rubber layers and steel cords are expertly bonded and heated to achieve optimal elasticity and durability.
Inspection
Visual inspection: A meticulous process to identify any defects, coupled with precise size checks to uphold rigorous quality standards.
Testing
Tensile and wear resistance testing: Essential evaluations conducted to guarantee the utmost strength and long-lasting durability.
Packaging and Shipping
The belt is carefully rolled or spooled, then meticulously packaged to ensure safe and efficient shipping.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.