| Customization: | Available |
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| Type: | St5000 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our cutting-edge Steel Cord Conveyor Belts, masterfully engineered for unparalleled performance in the most demanding heavy-duty applications. Crafted with high-tensile strength and robust steel cords, these belts serve as the tension element, rendering them a testament to unmatched durability and resilience. Perfectly suited for operations that demand long-distance, high-speed, and high-load transportation, these belts are the epitome of efficiency and reliability, acting as the backbone of your operational success.
Structure:
Top Cover Rubber - Engineered for exceptional wear resistance, our top cover rubber provides unparalleled protection to the belt's core, ensuring superior performance and longevity.
Steel Cord Core - Features a meticulously arranged array of high-strength galvanized steel cords, delivering outstanding tensile strength with minimal elongation to withstand rigorous demands.
Bottom Cover Rubber - Designed to offer robust impact and abrasion resistance, our bottom cover rubber significantly extends the belt's life span.
Bonding Layer - Crafted with specialized rubber compounds, the bonding layer ensures a rock-solid adhesion between steel cords and cover rubber, thus elevating the durability and integrity of the belt.
Key Features:
Extremely low elongation
Outstanding tensile strength and impact resistance
Exceptional carrying capacity for heavy loads
Remarkable resistance to tearing and wear, ensuring extended longevity
Meticulously designed for harsh conditions, offering a prolonged service life
Optimal troughability and precision in straight running characteristics
Customizable with specialized flame-resistant, oil-resistant, or heat-resistant cover grades to cater to specific industry needs
Mining: Ensures efficient and unwavering transport of bulk materials like coal, ores, and aggregates, enhancing operational efficiency.
Power Plants: Expertly manages the transport of essential materials such as coal and ash, crucial for the seamless operation of power utilities.
Ports and Terminals: An indispensable asset for the efficient handling of bulk materials in harbors and shipping terminals, ensuring fluid and seamless operations.
Cement and Aggregate Industries: Essential for the rigorous transport demands of the cement and aggregate sectors, ensuring a smooth and constant material flow.
Safety and Environmental Benefits
Safety and ecological mindfulness are at the heart of our design ethos. Our steel cord conveyor belts can be customized with fire-resistant and anti-static properties, fostering a safer work environment in potentially hazardous scenarios. Additionally, these belts are crafted from eco-friendly materials, significantly reducing their environmental footprint while delivering outstanding performance in high-demand industrial applications.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, effortlessly surpassing the highest industry standards. Proudly adhering to prestigious certifications such as GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product stands as a testament to impeccable craftsmanship and unwavering reliability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select an exceptional array of the highest quality high-tensile steel cords, premium rubber compounds, and robust fabric layers. This thorough selection ensures unparalleled strength, supreme durability, and unwavering performance for every conceivable application.
Steel Cord Manufacturing: Our process involves crafting high-strength steel cords with precision. By expertly drawing, twisting, and braiding steel wires, we form the resilient backbone of our superior conveyor belts, ensuring they stand the test of time.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to achieve exceptional properties. This includes unrivaled resistance to abrasion and high heat, setting new benchmarks for durability and longevity.
Cord Embedding: In our process, the steel cords are seamlessly integrated into the rubber layers, ensuring maximum strength and unmatched flexibility. This guarantees robust performance in even the most demanding operations and environments.
Vulcanization: Through rigorous and precise heat treatment, the rubber is expertly cured. This meticulous process bonds it thoroughly with the steel cords, ensuring enduring durability even under the most severe and harsh conditions.
Finishing & Inspection: Each belt is precisely and expertly trimmed, then undergoes a meticulous inspection to detect any defects. Rigorous testing ensures it meets and upholds our elevated quality standards, promising reliability and excellence.
Testing: Every belt undergoes rigorous and comprehensive testing procedures. This confirms that it consistently meets our exacting standards for strength, flexibility, and wear resistance, ensuring unparalleled performance.
Packaging & Delivery: We carefully package each belt with precision to ensure it arrives in pristine condition, ready for immediate use. Our swift and efficient delivery system ensures it reaches your site, prepared to perform.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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