Customization: | Available |
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Type: | St1200 |
Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our Steel Cord Conveyor Belts: a powerhouse in high-tensile strength, engineered to perfection with robust steel cords as the core tension element. These exceptional belts are the unsung heroes in industrial heavy-duty conveying, masterfully designed for challenging long-distance, high-speed, and heavy-load transportation scenarios.
Structure:
Top Cover Rubber - Specifically designed to deliver outstanding wear resistance, shielding the core with unparalleled protection.
Steel Cord Core - Equipped with high-strength galvanized steel cords, meticulously aligned longitudinally, ensuring superior tensile strength and minimal elongation.
Bottom Cover Rubber - Engineered to offer remarkable impact and abrasion resistance, enduring the toughest conditions with ease.
Bonding Layer - Our special bonding rubber is crafted to guarantee robust adhesion between steel cords and cover rubber, enhancing durability.
Key Features:
Extremely low elongation to maintain efficiency under pressure
Outstanding tensile strength and impact resistance for longevity
Designed for high carrying capacity, meeting demanding operation needs
Unmatched resistance to tearing and wear, for reliable performance
Extended service life, expertly crafted for harsh environments
Optimal troughability and straight running characteristics for seamless operation
Customizable with flame-resistant, oil-resistant, or heat-resistant grades for diverse applications
Mining: Efficiently transports bulk materials such as coal, ores, and aggregates with ease.
Power Plants: Expertly handles the conveyance of critical materials like coal and ash, maintaining operational efficiency.
Ports and Terminals: Integral to the bulk material transport operations in harbors and bustling shipping terminals.
Cement and Aggregate Industries: Crucial for the formidable tasks of heavy-duty material transport in cement and aggregate sectors.
Safety and Environmental Benefits
Safety and ecological considerations are at the heart of our innovation. Our steel cord conveyor belts can be tailored with fire-resistant and anti-static properties, promoting a safer working environment in hazardous situations. Moreover, these belts are crafted from eco-friendly materials, reducing their environmental footprint while ensuring top-tier performance in demanding industrial applications.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, effortlessly surpassing the highest industry standards. With pride, it aligns with GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, showcasing impeccable craftsmanship and unwavering reliability.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Material Preparation: We meticulously select only the finest high-tensile steel cords, premium rubber compounds, and robust fabric layers, ensuring unmatched strength and exceptional durability for every specific application.
Expert Steel Cord Manufacturing: We expertly craft high-strength steel cords through precise drawing, twisting, and braiding of steel wires, forming the unwavering backbone of our superior conveyor belts.
Advanced Rubber Compounding: Our meticulously formulated rubber compounds are expertly blended to achieve exceptional properties, including superior resistance to abrasion and high heat, setting a new benchmark for durability and reliability.
Precision Cord Embedding: The steel cords are seamlessly embedded with precision into the rubber layers, guaranteeing optimal strength and unmatched flexibility, meeting the demands of the most rigorous operations.
Innovative Vulcanization: Through rigorous heat treatment, the rubber is expertly cured, meticulously bonding with the steel cords to ensure enduring durability, even under the harshest environmental conditions.
Finishing and Rigorous Inspection: Each belt is precisely trimmed and undergoes a meticulous inspection for any potential defects. It is rigorously tested to ensure adherence to our stringent quality standards.
Comprehensive Testing: Every belt undergoes rigorous testing procedures to confirm that it meets our precise standards for exceptional strength, flexibility, and superior wear resistance.
Secure Packaging and Efficient Delivery: We carefully package each belt to ensure it arrives in immaculate condition, ready for immediate use, and prepared for prompt delivery to your site.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.