| Customization: | Available |
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| Type: | St1200 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Discover the exceptional capabilities of our Steel Cord Conveyor Belts, engineered for unmatched strength and durability. Crafted with high-tensile steel cords as the core tension element, these belts excel in demanding industrial environments where long-distance, high-speed, and heavy-load operations are paramount. Trust in their reliability for all your heavy-duty conveying needs.
Structure:
Top Cover Rubber - Delivers outstanding wear resistance while offering superior protection to the core structure.
Steel Cord Core - Utilizes high-strength galvanized steel cords, strategically aligned to optimize tensile strength and significantly reduce elongation, ensuring dependable performance.
Bottom Cover Rubber - Provides excellent impact and abrasion resistance, ensuring long-lasting durability.
Bonding Layer - A specially formulated rubber layer enhances the bond between steel cords and cover rubber, reinforcing integrity and performance.
Key Features:
Extremely low elongation for consistent performance.
Exceptional tensile strength and impact resistance for demanding tasks.
High carrying capacity to handle substantial loads with ease.
Remarkable resistance to tearing and wear, extending service life.
Designed for longevity, particularly in harsh environments.
Excellent troughability and precision straight running characteristics.
Customizable with flame, oil, or heat-resistant cover grades to suit specific needs.
Mining: Efficiently transports bulk materials like coal, ores, and aggregates with ease and reliability.
Power Plants: Expertly handles the movement of essential materials like coal and ash, ensuring smooth operational flow.
Ports and Terminals: Integral for bulk material handling, ensuring seamless operations in harbors and shipping terminals.
Cement and Aggregate Industries: Perfectly suited for the rigorous transport demands of cement and aggregate materials, ensuring efficiency and reliability.
Safety and Environmental Benefits
Our design philosophy prioritizes safety and environmental stewardship. These steel cord conveyor belts can be customized with fire-resistant and anti-static properties, enhancing workplace safety in potentially hazardous locations. Additionally, they are crafted using eco-friendly materials, reducing environmental footprint while delivering top-tier performance in demanding industrial settings.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, surpassing the highest industry standards with ease. Proudly adhering to GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product exemplifies impeccable craftsmanship and reliability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select the highest quality high-tensile steel cords, premium rubber compounds, and robust fabric layers, ensuring unparalleled strength and durability for every application. By handpicking these components, we craft products that stand strong against the test of time and the rigors of heavy-duty use.
Steel Cord Manufacturing: We craft high-strength steel cords by expertly drawing, twisting, and braiding steel wires, forming the backbone of our superior conveyor belts. This meticulous process is the heart of our operation, ensuring each belt delivers unmatched reliability and performance.
Rubber Compounding: Our expertly formulated rubber compounds are blended to achieve exceptional properties, including resistance to abrasion and high heat, setting a new standard for durability. Our innovative approach guarantees that the rubber can withstand the most demanding environments and conditions.
Cord Embedding: The steel cords are seamlessly embedded into the rubber layers, guaranteeing maximum strength and unmatched flexibility for demanding operations. This integration is key to maintaining the structural integrity and functionality of each belt.
Vulcanization: Through rigorous heat treatment, the rubber is cured, meticulously bonding with the steel cords to ensure enduring durability under the harshest conditions. Our vulcanization process is a cornerstone of our product's resilience, providing longevity and reliability.
Finishing & Inspection: Each belt is precisely trimmed, undergoes a meticulous inspection for any defects, and is rigorously tested to uphold our quality standards. We are committed to delivering only the best, ensuring each product is flawless and ready for action.
Testing: Every belt is subjected to rigorous testing procedures to confirm that it meets our exacting standards for strength, flexibility, and wear resistance. Our testing guarantees that our products perform impeccably in real-world scenarios.
Packaging & Delivery: We carefully package each belt to ensure it arrives in perfect condition, ready for immediate use, and prepared for swift delivery to your site. Our packaging solutions protect each belt during transit, ensuring it reaches you in pristine condition and is ready to be utilized without delay.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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