| Customization: | Available |
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| Type: | St800 |
| Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a testament to engineering excellence, meticulously designed to morph into a secure tubular formation during operation. This groundbreaking innovation offers a fully encapsulated material transport solution, ideal for traversing ecologically sensitive regions or applications where efficient space utilization is crucial. When enhanced with steel cords, this belt provides unrivaled tensile strength, extraordinary durability, and superior performance across vast distances and challenging landscapes.
Key Features:
Enclosed Transport:
Ingeniously designed to form a pipe-like enclosure, this belt ensures complete containment of the transported materials, effectively preventing spillage, significantly reducing dust emissions, and protecting against external pollutants.
Flexible Routing Capability:
With the ability to adeptly maneuver through both horizontal and vertical curves, this belt minimizes the need for transfer stations, facilitating more efficient and streamlined plant design layouts.
Steel Cord Reinforcement (Optional):
Offers outstanding tensile strength with minimal elongation, making it an ideal choice for long-distance, high-capacity, and heavy-duty conveying requirements.
Environmental Resistance:
Expertly crafted to resist heat, cold, moisture, and a range of chemicals, ensuring reliable and consistent performance even in the most demanding and harsh operating conditions.
Customizable Specifications:
Available in a wide array of diameters, belt widths, and rubber grades, including abrasion-resistant, flame-retardant, or heat-resistant options, as well as customizable lengths to meet specific project demands.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively controls material loss and mitigates environmental impact
Dramatically improves safety by eliminating the need for exposed return belts
Greatly reduces operational and maintenance expenses
Ensures clean and continuous material transportation over complex routes
Ideally suited for enclosed, long-distance bulk material handling
Fabric Pipe Conveyor Belt: Designed with Durability and Flexibility for Unmatched Performance
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility: Unit (mm): Crafted with Exact Measurements for Peak Performance
| Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
| Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
| Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
| D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
| H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
| T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
| A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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| Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. | |||||
| Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
| Thickness of cover | Thickness of cover | |||
| Maximum value of all samples |
20 | 20 | 20 | 20 |
| Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
| Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
| Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
| Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
| Belt width | Number of steel cord | ||||||||||||
| mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
| 1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
| 1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
| 1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
| 2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
| 2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 | ||
| Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
| H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
| D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
| L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
| Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber compound: A unique blend of mixed natural and synthetic rubbers, enhanced with specialized additives for unmatched performance.
Steel cords or steel mesh: These high-strength components provide exceptional tensile strength and durability, ensuring longevity and reliability.
Belt Structure Design
Inner rubber layer: Specifically engineered to deliver superior wear and impact resistance, extending the lifespan of the belt.
Reinforcement layer: Strategically embedded steel cords or mesh to infuse the belt with unparalleled strength and resilience.
Outer rubber layer: Expertly crafted to protect the belt from abrasion, ensuring durability in the toughest environments.
Pipe Shape Design
Innovative special edge design ensures the belt seamlessly forms a tubular shape during operation, effectively preventing material spillage and maintaining efficiency.
Vulcanization
The intricate vulcanization process bonds the rubber layers and steel cords while applying heat, delivering elasticity and enduring durability.
Inspection
Comprehensive visual inspection for defects, alongside precise size checks, ensures impeccable quality control.
Testing
Rigorous tensile and wear resistance testing guarantees that the belt meets the highest standards of strength and durability.
Packaging and Shipping
The belt is expertly rolled or spooled, then meticulously packaged, and swiftly shipped to your destination.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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