| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
Introducing the Heavy-Duty Bucket Elevator Belt, meticulously crafted with premium materials ensuring unmatched durability and superior performance. Perfect for tackling demanding environments, this belt effortlessly manages heavy loads, offering unparalleled strength and reliability.
Rubber Coating: The belt boasts a robust rubber coating, expertly designed to resist abrasion, heat, and impact, assuring consistent and prolonged functionality, even in the toughest conditions.
Steel Cords/Polyester Fabrics: Reinforced with high-strength steel cords or durable polyester fabric layers, this belt delivers exceptional tensile strength and flexibility, optimizing vertical material transport with accuracy and effectiveness.
Custom Construction: Tailor the belt design to meet specific industrial needs. Options include varied thickness, enhanced tensile strength, and specialized protective layers, all engineered to deliver peak performance.
Performance Features
Engineered with meticulous precision, the Heavy-Duty Bucket Elevator Belt excels in performance and longevity, mastering the most challenging conditions with ease.
High Load Capacity: Expertly designed to efficiently handle substantial bulk material volumes at steep inclines, this belt minimizes material loss while significantly boosting operational efficiency.
Abrasion and Wear Resistance: Built to endure the rigors of high-friction environments, this belt's design significantly extends its lifespan, ensuring smooth, uninterrupted operations.
Heat and Chemical Resistance: Withstanding high temperatures, oils, and chemicals, this belt delivers exceptional performance in challenging industrial settings, such as power plants and recycling facilities.
Smooth Operation: Ensures seamless and efficient transfer of materials, reducing noise and vibration in elevator systems for a quiet and effective operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt provides remarkable versatility across numerous industries:
Agriculture: Expertly transports grains, fertilizers, and other products within grain elevators or silos, enhancing agricultural productivity and efficiency.
Quarries: Designed to handle heavy, abrasive materials like sand, gravel, and stones, essential for the effective operation of mining and quarry environments.
Foundries: Supports the movement of metal ores, scrap metal, and molten materials efficiently in foundries and smelting operations.
Recycling: Efficiently transports recyclable materials, including plastics, metals, and paper, within recycling facilities, boosting processing efficiency.
Power Plants: Reliably conveys coal, ash, and bulk materials in power generation facilities, ensuring smooth, dependable operation.
Construction: Facilitates the transfer of cement, sand, and aggregates on construction sites, enhancing construction efficacy.
Customization Options
Belt Width and Length: Customizable in size to perfectly fit the specific requirements of elevator systems, maximizing operational efficiency and effectiveness.
Surface Coating: Select from a wide variety of rubber compounds or coatings, including flame-resistant or oil-resistant options, tailored to meet unique needs.
Sidewalls and Cleats: Custom-designed sidewalls and cleats prevent material spillage, ensuring smooth and efficient material conveyance.
Heat Resistance: Heat resistance can be custom-tailored, allowing the belt to operate effectively in high-temperature environments.
Belt Configuration: Our Innovative Black Bucket Elevator Belts are expertly configurable to seamlessly integrate with various bucket elevator designs. They are meticulously crafted to meet specific demands for unparalleled flexibility and robust durability, ensuring that your operations are efficient and reliable.
Safety and Compliance
Fire-Resistant Materials: Our Moulded Edge Black Elevator Belts, expertly designed to accommodate bucket sizes from 250mm to 1600mm, are not merely belts but a testament to safety. Engineered with precision, they meet and exceed the highest international fire safety standards. This provides unparalleled security for high-risk environments such as power plants and chemical factories, where the assurance of safety is absolutely critical.
Environmental Safety: Crafted with non-toxic, eco-friendly materials, our belts beautifully align with global ecological regulations. They stand as a sustainable choice for the environmentally conscious industry, embodying a commitment to both performance and preservation.
Industry Compliance: Our belts are not just compliant but excel beyond the rigorous benchmarks set by ISO, DIN, and other critical industry standards. This guarantees an unmatched level of quality and performance for every application, making them the go-to choice for industry leaders.
Reliable Operation: With a design focused on delivering whisper-quiet and smooth operation, our belts greatly enhance workplace safety and operational efficiency. They ensure a seamless and uninterrupted flow of productivity, keeping your business operations running effortlessly and with precision.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is meticulously gauged when filled to the brim with water, with Φ representing the material filling ratio.
2. The maximum lifting height is defined by the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select premium rubber and reinforce with EP, NN, or steel cord to ensure unparalleled quality and performance. Our deliberate choice guarantees a product that stands at the forefront of industry standards, promising unmatched durability and excellence.
Rubber Compounding: Our compound is finely optimized for exceptional strength, flexibility, and outstanding wear resistance, ensuring longevity. This meticulous compounding process elevates our product's resilience, making it an ideal choice for demanding environments.
Fabric Cutting & Layering: Layers are precisely aligned to guarantee seamless functionality and optimal performance. This precision in layering forms the backbone of our belt's exceptional operational efficiency.
Rubber Coating & Lamination: The advanced lamination process significantly enhances durability, making it ideal for rigorous industrial applications. This sophisticated process ensures that the belt can withstand the most challenging conditions with ease.
Molding & Vulcanization: This process involves heat and pressure curing to achieve a robust bond, ensuring the product's integrity. The vulcanization enhances the belt's durability and strength, delivering a high-performance product.
Edge Trimming & Finishing: Achieving a uniform surface for consistent performance and superior product quality. Our meticulous finishing process ensures that each belt meets the highest standards of excellence.
Belt Reinforcement: Features secure clamping and fastening, providing robust and reliable operation in diverse settings. The reinforced design guarantees a steadfast and durable performance across various uses.
Quality Inspection: Undergoes rigorous testing protocols to meet and exceed stringent industry standards, ensuring exceptional quality. Each belt is a testament to our commitment to excellence, passing meticulous scrutiny.
Customization: Offers tailored lengths and widths, catering specifically to diverse client needs and applications. Our customization options ensure that each product precisely fits the unique requirements of our clients.
Packaging & Delivery: Expertly rolled and securely packed to guarantee safe transport and arrival in pristine condition. Our packaging process is designed to protect our products, ensuring they reach you in perfect form.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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