Customization: | Available |
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Type: | St800 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a specialized engineering marvel, meticulously designed to morph into a closed tubular configuration during its operation. This pioneering design ensures a fully encapsulated material transport system, making it an ideal choice for navigating through environmentally sensitive regions or in scenarios where efficient space utilization is crucial. Reinforced with steel cords, this belt provides unparalleled tensile strength, unmatched durability, and outstanding performance across long distances and challenging terrains.
Key Features:
Enclosed Transport:
Artfully engineered to coil into a pipe-like formation, this belt expertly encloses conveyed materials, thus effectively preventing spillage, curtailing dust emissions, and shielding against external contaminants.
Flexible Routing Capability:
With the remarkable ability to navigate both horizontal and vertical curves, this belt minimizes the requirement for transfer stations, thereby enabling more streamlined, efficient plant layout designs.
Steel Cord Reinforcement (Optional):
Imparts extraordinary tensile strength with minimal elongation, making it the ideal choice for long-distance, high-capacity, and heavy-duty conveying needs.
Environmental Resistance:
Ingeniously resistant to heat, cold, moisture, and various chemicals, ensuring dependable and stable performance even in extreme and demanding operational conditions.
Customizable Specifications:
Available in a vast range of diameters, belt widths, and rubber grades (including abrasion-resistant, flame-retardant, or heat-resistant variants), along with customizable lengths to meet specific project demands.
Mining and Mineral Processing
Cement and Power Plants
Port Terminals and Ship Loading Facilities
Fertilizer and Chemical Industries
Dust-sensitive and Environmentally Regulated Zones
Efficiently minimizes material loss and mitigates environmental impact
Dramatically enhances safety by eliminating exposed return belts
Significantly reduces operational and maintenance costs
Ensures clean, consistent transportation even across intricate routes
Ideally suited for enclosed and long-distance bulk material handling
Fabric Pipe Conveyor Belt: Crafted for Unyielding Durability and Supreme Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility: Unit (mm): Meticulous Measurements to Ensure Optimal Performance
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation: The Foundation of Excellence
Rubber Compound: Expertly blended natural and synthetic rubbers, enhanced with premium additives, set the stage for unmatched performance.
Steel Cords or Steel Mesh: Engineered to provide outstanding tensile strength and unparalleled durability, ensuring the longevity of your conveyor belt.
Belt Structure Design: A Masterclass in Engineering Precision
Inner Rubber Layer: Designed to offer superior wear and impact resistance, protecting the integrity of your conveyor system.
Reinforcement Layer: Featuring steel cords or mesh intricately embedded within for exceptional strength and reliability.
Outer Rubber Layer: Expertly crafted to shield and protect the belt from harsh abrasion, extending its life span.
Pipe Shape Design: Innovatively Engineered for Perfection
Special Edge Design: Ingeniously crafted to ensure the belt seamlessly forms a tubular shape during operation, effectively preventing material spillage and maximizing efficiency.
Vulcanization: The Art of Perfecting Durability
Vulcanization involves the bonding and strategic heating of rubber layers and steel cords to craft a belt with unmatched elasticity and superior durability.
Inspection: Precision Quality Assurance
Visual Inspection: Conduct rigorous inspections for defects and precise size checks to maintain the highest standards of quality control.
Testing: Ensuring Robust Performance
Tensile and Wear Resistance Testing: Conduct thorough assessments to guarantee strength and ensure the belt's durability against rigorous demands.
Packaging and Shipping: Delivering Excellence
The belt is meticulously rolled or spooled, packaged with care, and shipped to you, ensuring it arrives in pristine condition, ready for action.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.