| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
Crafted with precision, the Heavy-Duty Bucket Elevator Belt is constructed from superior materials, ensuring unmatched resilience and optimal performance in the harshest environments, while bearing substantial loads with ease.
Rubber Coating: The belt's surface is fortified with a robust rubber coating, meticulously engineered to deliver outstanding resistance against abrasion, heat, and impact, ensuring dependable and enduring operation.
Steel Cords/Polyester Fabrics: Reinforced with durable steel cords or high-grade polyester fabric layers, this belt guarantees extraordinary tensile strength and adaptability, optimizing the efficiency of vertical material movement.
Custom Construction: Customize the belt's construction to conquer unique industrial challenges with options for varying thickness, tensile strength, and specialized protective coatings tailored to specific needs.
Performance Features
Meticulously engineered, the Heavy-Duty Bucket Elevator Belt is designed for unrivaled performance and enduring longevity.
High Load Capacity: Expertly designed to handle substantial quantities of bulk materials effortlessly, even at steep angles, minimizing material spillage and maximizing operational efficiency.
Abrasion and Wear Resistance: This belt is engineered to withstand wear and tear, extending its service life in high-friction environments, ensuring uninterrupted and smooth operations.
Heat and Chemical Resistance: With robust resilience against extreme temperatures, oils, and chemicals, it excels in demanding industrial environments like power plants and recycling centers.
Smooth Operation: Guarantees seamless and efficient material transfer, reducing noise and vibration in elevator systems, contributing to a tranquil and efficient operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is engineered for a diverse array of industries:
Agriculture: Efficiently transports grains, fertilizers, and other essential commodities in grain elevators or silos.
Quarries: Capably handles heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations.
Foundries: Effectively moves metal ores, scrap metal, and molten materials in foundries and smelting facilities.
Recycling: Reliably transports recyclable materials such as plastics, metals, and paper in recycling plants.
Power Plants: Efficiently conveys coal, ash, and bulk materials in power generation facilities.
Construction: Expertly moves cement, sand, and aggregates at bustling construction sites.
Customization Options
Belt Width and Length: Available in custom sizes to perfectly fit the precise requirements of specific elevator systems, enhancing overall operational efficiency.
Surface Coating: Choose from a variety of rubber compounds or coatings, including flame-resistant or oil-resistant layers, meticulously tailored for specific needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be seamlessly incorporated to prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Heat resistance is adjustable, allowing for optimal operation in challenging high-temperature environments.
Belt Configuration: Configurable to align perfectly with various bucket elevator designs, catering to specific needs for flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Engineered for bucket sizes ranging from 250mm to 1600mm, our Reliable Black Bucket Elevator Belts with Moulded Edge are meticulously designed to meet and exceed strict international fire safety standards. This ensures robust and secure operations even in high-risk environments such as power plants and chemical factories, where safety is paramount.
Environmental Safety: Our belts are crafted from non-toxic materials and meticulously comply with global ecological regulations, demonstrating our commitment to sustainability and environmental stewardship.
Industry Compliance: Our products surpass ISO, DIN, and numerous other industry benchmarks, ensuring exceptional quality and unmatched performance you can trust.
Reliable Operation: Featuring a low-noise, smooth-running design, our belts significantly enhance safety and efficiency, ensuring seamless and uninterrupted productivity in your operations.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is measured when filled with water, with Φ representing the material filling ratio.
2. The maximum lifting height is determined by the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: Incorporating only the finest premium rubber materials, along with EP, NN, or steel cord reinforcement, we ensure our products excel in quality and robustness.
Rubber Compounding: Meticulously optimized to deliver unparalleled strength, remarkable flexibility, and exceptional wear resistance for prolonged usage.
Fabric Cutting & Layering: Layers are precisely aligned to guarantee seamless integration and flawless functionality, ensuring top-notch performance every time.
Rubber Coating & Lamination: Expertly applied to significantly enhance durability, making it ideal for rigorous industrial applications.
Molding & Vulcanization: Our advanced heat and pressure curing techniques ensure exceptionally strong bonding, adding to the product's reliability.
Edge Trimming & Finishing: Crafted with precision for a uniform surface, this process guarantees consistent performance and a professional finish.
Belt Reinforcement: Implements secure clamping and fastening, ensuring reliable and efficient operation under demanding conditions.
Quality Inspection: Our rigorous testing regimen is designed to ensure every product meets and exceeds the highest industry standards.
Customization: We offer tailored lengths and widths to meet the specific needs and demands of each customer, providing personalized solutions.
Packaging & Delivery: Each product is securely rolled and meticulously packed, ensuring safe and reliable transport to your destination.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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