| Customization: | Available |
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| Type: | St800 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Steel Cord Conveyor Belts are renowned for their high-tensile strength and durability, utilizing robust steel cords as the primary tension element. These exceptional belts are the go-to choice for heavy-duty conveying tasks, especially in scenarios demanding long-distance, high-speed, and high-load transportation, ensuring seamless performance in challenging environments.
Structure:
Top Cover Rubber - Engineered for superior wear resistance, it acts as the first line of defense, safeguarding the core from abrasion and damage.
Steel Cord Core - Constructed with high-strength galvanized steel cords, these are meticulously arranged longitudinally, delivering unparalleled tensile strength and significantly minimizing elongation for optimal performance.
Bottom Cover Rubber - Specially designed to offer robust impact and abrasion resistance, thus enhancing the belt's durability.
Bonding Layer - Utilizes a unique rubber compound to ensure a strong, reliable adhesion between the steel cords and the cover rubber, pivotal for integrity and longevity.
Key Features:
Extremely low elongation
Exceptional tensile strength and impact resistance
High carrying capacity for demanding tasks
Outstanding resistance to tearing and wear, ensuring lasting performance
Remarkable long service life, expertly crafted for even the harshest environments
Superior troughability and reliable straight-running characteristics
Available with specialized covers for flame-resistance, oil-resistance, or heat-resistance to meet varied needs
Mining: Efficiently transports bulk materials such as coal, ores, and aggregates, optimizing productivity.
Power Plants: Expertly handles the conveyance of critical materials like coal and ash, essential for smooth operations.
Ports and Terminals: Vital for the efficient bulk handling of materials across harbors and shipping terminals.
Cement and Aggregate Industries: Designed for the rigorous transport demands of the cement and aggregate industries, ensuring reliable material flow.
Safety and Environmental Benefits
Safety and ecological responsibility are at the core of our design ethos. Our steel cord conveyor belts can be customized with fire-resistant and anti-static properties, promoting a safer work environment in potentially hazardous conditions. In addition, these belts are crafted from eco-friendly materials, significantly reducing their environmental impact while maintaining exceptional performance in rigorous industrial applications.
Our Premium Steel Rubber Conveyor Belt isn't just a product; it's a symphony of advanced engineering and excellence, effortlessly meeting and exceeding the industry's most rigorous standards. With steadfast compliance to GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, it stands as a beacon of exquisite craftsmanship and unparalleled dependability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously handpick the finest high-tensile steel cords, premium-grade rubber compounds, and resilient fabric layers. This careful selection process ensures that every product we craft embodies unparalleled strength and longevity, tailored for superior performance in all applications.
Steel Cord Manufacturing: Our high-strength steel cords are masterfully produced through a precise process of drawing, twisting, and braiding steel wires. These expertly crafted cords form the unyielding foundation of our exceptional conveyor belts, promising reliability and endurance.
Rubber Compounding: Through the expertise of our formulators, our rubber compounds are meticulously blended to achieve an extraordinary balance of properties. These include remarkable resistance to abrasion and high-temperature conditions, setting an industry benchmark for durability and reliability.
Cord Embedding: The steel cords are precisely and seamlessly integrated into the robust rubber layers, ensuring each belt boasts maximum strength and flexibility. This engineering excellence ensures they excel in even the most demanding operations.
Vulcanization: By employing rigorous heat treatment, the rubber undergoes a meticulous curing process, bonding seamlessly with the steel cords. This assures enduring durability, even in the harshest environments, maintaining the belt's integrity and performance.
Finishing & Inspection: Each conveyor belt is carefully trimmed to precision and undergoes a meticulous inspection to identify any defects. This ensures that only the highest quality belts leave our facility, consistently meeting our stringent quality benchmarks.
Testing: Our belts endure rigorous testing procedures to ensure they conform to our exacting standards for strength, flexibility, and wear resistance, guaranteeing superior performance in all conditions.
Packaging & Delivery: We meticulously package each belt to safeguard its condition during transit, ensuring it arrives ready for immediate deployment. Our swift and efficient delivery process ensures the belt reaches your site without delay, prepared for action.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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