Customization: | Available |
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Type: | St630-St7500 |
Material: | Rubber |
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Pipe Rubber Conveyor Belt
Applications
The innovative pipe rubber conveyor belt is a cornerstone in efficient material transport across diverse industries. Its applications are wide-ranging and significant, serving pivotal roles in sectors such as mining, where it handles coal and ore with precision; the cement industry, facilitating the movement of both raw materials and finished goods; and power plants, where it adeptly transports coal and biomass. In the food processing realm, the belt efficiently manages grains and sugar, while also proving indispensable in the chemical and agriculture sectors for conveying chemicals, fertilizers, and more. Its utility extends to recycling, ports, steel mills, and construction projects, offering unparalleled advantages including minimized spillage, heightened safety, and enhanced efficiency in material handling operations.
Structure
The sophisticated structure of a pipe rubber conveyor belt comprises multiple vital components designed for advanced performance: robust Cover Layers made of high-quality rubber provide superior resistance against wear and environmental impacts. The Carcass, crafted from strong materials like polyester, nylon, or steel cord, ensures exceptional flexibility and strength. The ingenious Pipe Shape Design securely contains materials, effectively minimizing spillage. Sidewall Reinforcement is crucial for stability, preserving the belt's shape under various conditions. Tension Members are integral to providing the tensile strength necessary for transporting heavy loads. Rubber Skim Coats are used to bond the layers, enhancing overall durability. Furthermore, Edge Protection is implemented to prevent fraying and damage during operation, guaranteeing the belt's long-lasting durability, flexibility, and efficiency in material transport.
Features
Meticulously engineered for unmatched durability and efficiency, the pipe rubber conveyor belt offers a host of remarkable features. Its robust and wear-resistant nature is perfect for challenging, heavy-duty environments. The belt's flexibility enables seamless transportation both vertically and horizontally, even in confined or curved spaces. The unique pipe design significantly reduces spillage and dust, ensuring cleaner, more efficient operations. With exceptional tensile strength, the belt effortlessly carries heavy loads without deformation, while its resistance to environmental factors allows it to withstand extreme conditions such as high temperatures and chemical exposure. Furthermore, its low maintenance requirements translate to reduced downtime and costs, complemented by noise reduction for quieter operations. Additionally, the belt enhances safety by minimizing spillage and accidents and boasts energy efficiency, reducing power consumption compared to conventional conveyors. These impressive features make the pipe rubber conveyor belt a trusted and economical choice for industries ranging from mining and cement to power plants and agriculture.
Technical Standard
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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GRAND RUBBER is a pioneering force, deeply committed to the art of manufacturing, exporting, and supplying rubber conveyor belts and specialized belting solutions. With an extensive reservoir of knowledge, we excel in producing steel cord conveyor belts of the utmost quality.
Founded in 2004, the company boasts a state-of-the-art facility equipped with cutting-edge production, R&D, and testing equipment, supported by a highly skilled technical team. We pride ourselves on having China's most advanced, automatically controlled rubber mixing facility, complemented by a multitude of other sophisticated machinery.
GRAND RUBBER plays an integral role in global exports, reaching far and wide including Europe, North and South America, the Middle East, Southeast Asia, Africa, Australia, and beyond.
Our high-quality products, unmatched service, and robust technical support have earned us an expansive and stellar reputation across international markets.
Choose us and place your trust in our expertise; we are your dedicated professional Conveyor Belt Engineers!
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 20 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.