| Customization: | Available |
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| Type: | St3500 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Introducing our premium Steel Cord Conveyor Belts, meticulously engineered to deliver unparalleled efficacy in heavy-duty applications. Famed for their high-tensile strength, these belts are forged with resilient steel cords as their tension element, granting them unrivaled durability. Perfectly suited for operations that demand long-distance, high-speed, and substantial load-bearing transportation, these belts form the core of operational efficiency and unwavering reliability.
Structure:
Top Cover Rubber - Provides exceptional wear resistance, shielding the core with unmatched superior protection.
Steel Cord Core - Equipped with high-strength galvanized steel cords, precisely arranged to offer outstanding tensile strength and minimal elongation.
Bottom Cover Rubber - Delivers robust impact and abrasion resistance, ensuring an impressive longevity.
Bonding Layer - Specifically engineered with special rubber for a solid adhesion between steel cords and cover rubber, significantly enhancing durability.
Key Features:
Extremely low elongation for enhanced operational stability
Exemplary tensile strength and impact resistance for demanding environments
Superior carrying capacity adept for heavy loads
Exceptional resistance to tearing and wear, ensuring prolonged longevity
Prolonged service life, expertly crafted for enduring harsh conditions
Optimal troughability and straight running characteristics for seamless operations
Customizable with flame-resistant, oil-resistant, or heat-resistant cover grades to meet specific needs
Mining: Ensures efficient and reliable transport of bulk materials such as coal, ores, and aggregates, optimizing productivity.
Power Plants: Efficiently manages the conveyance of essential materials like coal and ash, bolstering critical utility functions.
Ports and Terminals: Indispensable for efficient bulk material handling in harbors and shipping terminals, ensuring seamless operational flow.
Cement and Aggregate Industries: Vital for the rigorous transport demands of the cement and aggregate sectors, ensuring a continuous material flow.
Safety and Environmental Benefits
Safety and ecological considerations are at the heart of our innovative design philosophy. Our steel cord conveyor belts are available with customizable fire-resistant and anti-static properties, fostering a safer work environment in potentially hazardous situations. Moreover, these belts are crafted using eco-friendly materials, thus minimizing their environmental footprint while delivering exceptional performance in high-demand industrial applications.
Introducing our Premium Steel Rubber Conveyor Belt - an epitome of advanced engineering that effortlessly transcends the highest industry standards. Our belt proudly complies with elite certifications like GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, showcasing our dedication to superior craftsmanship and steadfast dependability. Experience excellence and innovation in every fiber.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select an extraordinary array of premium materials including top-tier high-tensile steel cords, superior rubber compounds, and robust fabric layers. This comprehensive selection process guarantees unparalleled strength, outstanding durability, and unwavering performance tailored to a wide spectrum of applications.
Steel Cord Manufacturing: Our manufacturing process is dedicated to crafting high-strength steel cords with exceptional precision. By expertly drawing, twisting, and braiding steel wires, we create a resilient core that forms the indomitable backbone of our conveyor belts, ensuring they withstand the test of time and rigorous use.
Rubber Compounding: Our rubber compounds are expertly formulated and meticulously blended to achieve superior properties. These include unmatched resistance to abrasion and high temperatures, setting new benchmarks for durability, longevity, and performance.
Cord Embedding: In this crucial stage, the steel cords are seamlessly integrated into the rubber layers, guaranteeing maximum strength and unparalleled flexibility. This ensures robust performance, even in the most demanding operations and challenging environments.
Vulcanization: Through rigorous and precise heat treatment, our expertly executed vulcanization process thoroughly bonds the rubber with the steel cords. This ensures long-lasting durability and reliability, even under the most severe and harsh operating conditions.
Finishing & Inspection: Each conveyor belt is precisely trimmed and subjected to a meticulous inspection process to detect any defects. Our rigorous testing ensures it consistently meets and upholds our elevated quality standards, promising reliability and excellence in performance.
Testing: Every belt is subject to rigorous and comprehensive testing procedures, confirming that it consistently meets our stringent standards for strength, flexibility, and wear resistance, guaranteeing unparalleled performance in every use.
Packaging & Delivery: We carefully package each belt with meticulous precision to ensure it arrives in pristine condition, ready for immediate deployment. Our streamlined and efficient delivery system guarantees swift arrival at your site, fully prepared to perform at optimum levels.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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