| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
The Heavy-Duty Bucket Elevator Belt is masterfully crafted using superior quality materials, ensuring resilience and performance in challenging environments while handling substantial loads.
Rubber Coating: The belt's surface boasts a robust rubber coating, engineered to offer exemplary resistance against abrasion, heat, and impact, ensuring reliable operation.
Steel Cords/Polyester Fabrics: Reinforced with steel cords or polyester fabric layers, this belt promises exceptional tensile strength and adaptability, optimizing vertical material movement.
Custom Construction: Tailor the belt's construction to meet unique industrial challenges with options for varying thickness, tensile strength, and specialized protective coatings.
Performance Features
The Heavy-Duty Bucket Elevator Belt is meticulously designed for exceptional performance and longevity.
High Load Capacity: Designed to adeptly manage substantial quantities of bulk materials, even at steep gradients, minimizing material spill and maximizing efficiency.
Abrasion and Wear Resistance: Engineered to combat wear and tear, this belt extends service life in high-friction settings, ensuring uninterrupted operations.
Heat and Chemical Resistance: With resilience against extreme temperatures, oils, and chemicals, it excels in demanding industrial environments such as power plants and recycling centers.
Smooth Operation: Ensures seamless, efficient material transfer, curbing noise and vibration in elevator systems for a tranquil operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is designed for a wide range of industries:
Agriculture: Transports grains, fertilizers, and other commodities in grain elevators or silos.
Quarries: Handles heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations.
Foundries: Moves metal ores, scrap metal, and molten materials in foundries and smelting facilities.
Recycling: Transports recyclable materials such as plastics, metals, and paper in recycling plants.
Power Plants: Conveys coal, ash, and bulk materials in power generation facilities.
Construction: Moves cement, sand, and aggregates at construction sites.
Customization Options
Belt Width and Length: Available in custom sizes to precisely fit the requirements of specific elevator systems, enhancing operational efficiency.
Surface Coating: Select from an array of rubber compounds or coatings, including flame-resistant or oil-resistant layers, tailored for specific needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be incorporated to prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Heat resistance is adaptable, enabling operation in challenging high-temperature environments.
Belt Configuration: Configurable to align with various bucket elevator designs, catering to specific needs for flexibility and strength.
Safety and Compliance
Fire-Resistant Materials: Designed meticulously for bucket sizes ranging from a compact 250mm to a robust 1600mm, our Reliable Black Bucket Elevator Belts with Moulded Edge proudly adhere to the most stringent international fire safety standards. This ensures not just compliance, but a steadfast operation in environments where safety is paramount, such as power plants and chemical factories, providing peace of mind in high-risk conditions.
Environmental Safety: Our belts are crafted from non-toxic materials, showcasing a commitment to eco-friendliness. They meet and exceed global ecological regulations, reinforcing our dedication to sustainability and ensuring that our products contribute positively to the environment.
Industry Compliance: Our products exceed ISO, DIN, and other rigorous industry standards, delivering top-notch quality and performance. This unwavering commitment to excellence ensures that our elevator belts are not just reliable but also exemplary in every aspect of their function.
Reliable Operation: Featuring a low-noise, smooth-running design, our belts significantly enhance safety and operational efficiency. This design ensures that your productivity is uninterrupted and your processes run seamlessly, making them an indispensable asset in any industrial setting.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is precisely gauged when filled with water, with Φ indicating the critical material filling ratio for optimal performance.
2. The maximum lifting height is accurately defined as the center distance C between the head shaft and the tail shaft, ensuring precise engineering and operational efficiency.
Manufacturing Process
Raw Material Selection: Our choice of premium rubber, EP, NN, or steel cord reinforcement guarantees unparalleled quality and durability, setting a benchmark in the industry.
Rubber Compounding: Crafted for optimal strength, unmatched flexibility, and exceptional wear resistance, ensuring longevity and performance.
Fabric Cutting & Layering: Meticulously aligned layers, engineered to provide seamless functionality and unmatched operational efficiency.
Rubber Coating & Lamination: This process significantly enhances the product's durability, making it ideal for rigorous industrial applications.
Molding & Vulcanization: Our advanced heat and pressure curing techniques ensure robust bonding for enduring strength.
Edge Trimming & Finishing: Achieving a uniform surface not only adds to aesthetic appeal but also guarantees consistent performance across the board.
Belt Reinforcement: Provides secure clamping and fastening, ensuring reliability and stable operation in demanding environments.
Quality Inspection: Our rigorous testing processes ensure that all products meet and exceed industry standards, promising reliability and excellence.
Customization: Offering tailored lengths and widths to meet the specific requirements of diverse applications, providing bespoke solutions.
Packaging & Delivery: Each product is securely rolled and meticulously packed, ensuring it reaches its destination in pristine condition, ready for immediate use.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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