Customization: | Available |
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Type: | St1250 |
Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Our Steel Cord Conveyor Belts are marvels of engineering, boasting high-tensile strength thanks to its robust steel cords. Perfectly suited for demanding heavy-duty applications, they excel in scenarios that require long-distance, high-speed, and high-load transportation, ensuring seamless and efficient conveyance.
Structure:
Top Cover Rubber - This resilient layer is designed to offer exceptional wear resistance, effectively safeguarding the core.
Steel Cord Core - Comprising high-strength galvanized steel cords arranged longitudinally, this core provides remarkable tensile strength and significantly minimizes elongation, enhancing reliability.
Bottom Cover Rubber - Engineered to deliver superior impact and abrasion resistance, fortifying the belt's durability.
Bonding Layer - A special formulation of rubber guarantees robust adhesion between the steel cords and the cover rubber, ensuring the belt's integrity.
Key Features:
Boasting extremely low elongation,
our belts provide excellent tensile strength and impact resistance,
enabling them to handle high carrying capacity with ease.
They exhibit outstanding resistance to tearing and wear,
offering a long service life even in the harshest environments.
Their superior troughability and precise straight running characteristics
are complemented by availability in flame-resistant, oil-resistant, or heat-resistant cover grades, ensuring adaptability across various operational needs.
Mining: Streamlining the transport of bulk materials such as coal, ores, and aggregates with unmatched efficiency.
Power Plants: Expertly handling the conveyance of essential materials like coal and ash, ensuring smooth operation of critical utilities.
Ports and Terminals: Indispensable for managing bulk material handling in bustling harbors and shipping terminals.
Cement and Aggregate Industries: Vital for the rigorous transport demands in cement and aggregate industries, excelling under pressure.
Safety and Environmental Benefits
Safety and environmental considerations are at the core of our innovation. Our steel cord conveyor belts can be customized with fire-resistant and anti-static properties,promoting a safer work environment in potentially hazardous conditions. Moreover, these belts are crafted from eco-friendly materials,lessening their environmental footprint while delivering outstanding performance in high-stakes industrial settings.
Our Premium Steel Rubber Conveyor Belt is an engineering marvel, effortlessly exceeding the pinnacle of industry standards. Crafted with precision and adhering to GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product stands as a testament to unrivaled craftsmanship and dependable reliability.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Material Preparation: In our quest for excellence, we meticulously select only the finest high-tensile steel cords, premium rubber compounds, and resilient fabric layers. This careful selection process guarantees that our conveyor belts exhibit unparalleled strength and durability, perfectly suited for every demanding application.
Steel Cord Manufacturing: Our high-strength steel cords are crafted with precision through a process of expertly drawing, twisting, and braiding steel wires. These cords form the very backbone of our superior conveyor belts, ensuring reliability and strength in every use.
Rubber Compounding: We blend our expertly formulated rubber compounds to achieve properties that exceed expectations. These include exceptional resistance to abrasion and high heat, setting a groundbreaking standard for durability and performance.
Cord Embedding: Our advanced embedding process seamlessly integrates steel cords into the rubber layers, delivering maximum strength and unmatched flexibility. This process is specially designed to withstand the most demanding operations with ease.
Vulcanization: Through our rigorous heat treatment process, the rubber is precisely cured to bond with the steel cords. This meticulous process ensures enduring durability even under the harshest conditions, maintaining the integrity of our conveyor belts.
Finishing & Inspection: Each belt is trimmed with precision, undergoing a thorough inspection for any defects. It is then rigorously tested to ensure it meets and surpasses our stringent quality standards.
Testing: Our conveyor belts are subjected to comprehensive testing procedures to verify they meet our high standards for strength, flexibility, and wear resistance, ensuring top-tier performance.
Packaging & Delivery: Each belt is carefully packaged to ensure perfect condition upon arrival. Our efficient delivery system ensures the belts are ready for immediate use, swiftly transported to your site with precision and care.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.