| Customization: | Available |
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| Type: | St1250 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt is meticulously crafted with premium-grade materials, ensuring unparalleled durability and remarkable performance. It stands as the quintessential solution for maneuvering through challenging environments and managing substantial loads effortlessly.
Rubber Coating: The belt is enhanced with a robust rubber coating, specifically engineered to provide top-tier resistance against abrasion, heat, and impact, thereby guaranteeing dependable and prolonged operational life.
Steel Cords/Polyester Fabrics: Reinforced with resilient steel cords or polyester fabric layers, this belt offers exceptional tensile strength and adaptability, thereby elevating vertical material movement with precision and efficacy.
Custom Construction: Tailor the belt's architecture to meet distinct industrial specifications. Options include diverse thickness, tensile strength, and specialized protective coatings to assure peak performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is engineered with meticulous precision for optimal performance and extraordinary longevity in challenging conditions.
High Load Capacity: Specifically designed to efficiently handle large volumes of bulk materials at steep angles, effectively minimizing material loss and amplifying operational efficiency.
Abrasion and Wear Resistance: Engineered to withstand the rigors of wear and tear, this belt significantly extends its service life in high-friction environments, ensuring uninterrupted and smooth operations.
Heat and Chemical Resistance: Demonstrating resilience to high temperatures, oils, and chemicals, it excels in demanding industrial contexts such as power plants and recycling facilities.
Smooth Operation: Ensures seamless and efficient material transfer, reducing noise and vibration within elevator systems for a serene and effective operational environment.
Applications
The Heavy-Duty Bucket Elevator Belt is adaptable, serving a diverse array of industries with unrivaled performance:
Agriculture: Effectively transports grains, fertilizers, and other commodities within grain elevators or silos, enhancing agricultural productivity.
Quarries: Skillfully manages heavy, abrasive materials such as sand, gravel, and stones, vital for mining and quarry operations.
Foundries: Facilitates the conveyance of metal ores, scrap metal, and molten materials in foundries and smelting processes.
Recycling: Adeptly transports recyclable materials such as plastics, metals, and paper efficiently within recycling facilities.
Power Plants: Efficiently conveys coal, ash, and other bulk materials in power generation settings, ensuring seamless operation.
Construction: Speeds up the transport of cement, sand, and aggregates at construction sites, enhancing construction efficiency.
Customization Options
Belt Width and Length: Available in custom sizes to perfectly align with the specific requirements of elevator systems, thereby optimizing overall operational effectiveness.
Surface Coating: Choose from a vast selection of rubber compounds or coatings, including flame-resistant or oil-resistant layers, meticulously tailored to specific needs.
Sidewalls and Cleats: Sidewalls and cleats can be specifically designed to prevent material spillage, ensuring smooth and efficient transport.
Heat Resistance: Heat resistance is customizable, allowing for optimal functionality in high-temperature environments.
Belt Configuration: Configurable to seamlessly integrate with an array of bucket elevator designs, our heavy-duty belts are tailored to meet the specific demands for both flexibility and outstanding durability.
Safety and Compliance
Fire-Resistant Materials: Expertly engineered to accommodate a range of bucket sizes from 250mm to 1600mm, our Moulded Edge Black Elevator Belts are more than just components; they represent a commitment to safety. These belts are meticulously crafted to meet and exceed the strictest international fire safety standards, providing unmatched security in high-risk environments such as power plants and chemical factories, where safety is paramount and non-negotiable.
Environmental Safety: Constructed with non-toxic, eco-friendly materials, our belts are perfectly aligned with global ecological regulations, representing a sustainable choice for industries dedicated to environmental responsibility.
Industry Compliance: Our belts not only meet but consistently surpass the rigorous benchmarks set by ISO, DIN, and other essential industry standards, ensuring an exceptional level of quality and performance in every application.
Reliable Operation: Engineered for whisper-quiet, smooth operation, our belts greatly enhance workplace safety and efficiency, guaranteeing a seamless, uninterrupted flow of productivity that ensures your operations run flawlessly.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is gauged when filled to the brim with water, where Φ indicates the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select premium rubber and reinforce with EP, NN, or steel cord to ensure unparalleled quality and performance.
Rubber Compounding: Our compound is finely optimized for exceptional strength, flexibility, and outstanding wear resistance, ensuring longevity.
Fabric Cutting & Layering: Layers are precisely aligned to guarantee seamless functionality and optimal performance.
Rubber Coating & Lamination: The advanced lamination process significantly enhances durability, making it ideal for rigorous industrial applications.
Molding & Vulcanization: This process involves heat and pressure curing to achieve a robust bond, ensuring the product's integrity.
Edge Trimming & Finishing: Achieving a uniform surface for consistent performance and superior product quality.
Belt Reinforcement: Features secure clamping and fastening, providing robust and reliable operation in diverse settings.
Quality Inspection: Undergoes rigorous testing protocols to meet and exceed stringent industry standards, ensuring exceptional quality.
Customization: Offers tailored lengths and widths, catering specifically to diverse client needs and applications.
Packaging & Delivery: Expertly rolled and securely packed to guarantee safe transport and arrival in pristine condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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