Customization: | Available |
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Type: | St1200 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is a masterfully designed engineering wonder, meticulously engineered to morph into a closed tubular formation during operation. This innovative design ensures a fully contained material transport experience, making it ideal for environmentally sensitive locales or where space-efficient pathways are crucial. When enhanced with steel cords, this belt provides unparalleled tensile strength, unmatched longevity, and superior performance over extensive distances and challenging terrains.
Key Features:
Enclosed Transport:
Ingeniously crafted to transform into a pipe-like enclosure, this belt expertly confines the transported material, preventing spillage, diminishing dust emissions, and shielding against external pollutants.
Flexible Routing Capability:
With the prowess to navigate both horizontal and vertical curves, this belt reduces the need for transfer stations, thus facilitating more streamlined and efficient plant design layouts.
Steel Cord Reinforcement (Optional):
Provides outstanding tensile strength with minimal elongation, making it the ideal solution for long-distance, high-capacity, and heavy-duty transport needs.
Environmental Resistance:
Excellently resistant to heat, cold, moisture, and various chemicals, ensuring dependable and stable performance even under the toughest operating conditions.
Customizable Specifications:
Available in a diverse range of diameters, belt widths, and rubber grades (including abrasion-resistant, flame-retardant, or heat-resistant options), along with customizable lengths to meet specific project requirements.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively curtails material loss and lessens environmental impact
Significantly improves safety by eliminating exposed return belts
Dramatically cuts operational and maintenance expenses
Ensures clean, continuous transportation even across intricate routes
Ideally crafted for enclosed and long-distance bulk material transport
Fabric Pipe Conveyor Belt: Crafted with Precision for Unmatched Durability and Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility: Unit (mm): Providing Exact Measurements for Optimal Performance and Precision
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber compound: Expertly blended natural and synthetic rubbers, enhanced with cutting-edge additives to maximize performance.
Steel cords or steel mesh: Integral for delivering exceptional tensile strength and remarkable durability.
Belt Structure Design
Inner rubber layer: Expertly crafted to offer outstanding wear and impact resistance.
Reinforcement layer: Precision-embedded steel cords or mesh to ensure unmatched strength.
Outer rubber layer: Specifically engineered to safeguard the belt against abrasion.
Pipe Shape Design
Ingenious edge design that guarantees the belt naturally forms a protective tubular shape during operation, preventing any material spillage.
Vulcanization
The fusion of rubber layers and steel cords, subjected to heat, ensures optimal elasticity and enduring durability.
Inspection
Thorough visual inspection for any defects, complemented by meticulous size checks to uphold quality control standards.
Testing
Rigorous tensile and wear resistance testing guarantees the belt's formidable strength and long-lasting durability.
Packaging and Shipping
Carefully rolled or spooled, the belt is meticulously packaged and expediently shipped to its destination.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.