| Customization: | Available |
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| Type: | St1200 |
| Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Discover the unparalleled performance of our Steel Cord Conveyor Belts, meticulously engineered to master heavy-duty applications. These belts boast high-tensile strength with robust steel cords as the core tension element, delivering exceptional durability. Perfectly suited for operations requiring long-distance, high-speed, and high-load transportation, they are the epitome of efficiency and reliability.
Structure:
Top Cover Rubber - Provides extraordinary wear resistance, safeguarding the inner core with unmatched protection.
Steel Cord Core - Comprises high-strength galvanized steel cords, expertly arranged to offer superior tensile strength and minimal elongation.
Bottom Cover Rubber - Delivers exceptional impact and abrasion resistance, ensuring extended service life.
Bonding Layer - Specially formulated rubber ensures a robust adhesion between steel cords and cover rubber, boosting overall durability.
Key Features:
Remarkably low elongation
Outstanding tensile strength and impact resistance
Superior capacity for carrying heavy loads with ease
Exceptional resistance to tearing and wear, ensuring longevity
Extended service life, expertly designed for challenging conditions
Optimal troughability and precise running characteristics
Customizable with flame-resistant, oil-resistant, or heat-resistant cover grades tailored for specific needs
Mining: Guarantees efficient and reliable transportation of bulk materials like coal, ores, and aggregates.
Power Plants: Seamlessly manages the conveyance of vital materials such as coal and ash, underpinning critical utilities.
Ports and Terminals: Essential for the efficient handling of bulk materials in harbors and shipping terminals, ensuring smooth operations.
Cement and Aggregate Industries: Fundamental for the rigorous transport demands of the cement and aggregate sectors, ensuring seamless material flow.
Safety and Environmental Benefits
Safety and environmental considerations are at the core of our design philosophy. Our steel cord conveyor belts are available with adaptable fire-resistant and anti-static properties, fostering a safer work environment in potentially hazardous conditions. Moreover, these belts are crafted from environmentally responsible materials, minimizing their ecological impact while providing outstanding performance in demanding industrial settings.
Our Premium Steel Rubber Conveyor Belt is a paragon of ingenuity and precision, effortlessly exceeding the highest industry benchmarks. With pride, we align with esteemed certifications such as GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369. This product is not just a conveyor belt; it's a testament to superior craftsmanship and steadfast reliability.
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Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
| Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
| Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
| Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
| Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
| Width(mm) | Cord Number | |||||||||||||
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
| 1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
| 1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
| 1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
| 2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
| 2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 | |||||
Test Item |
Property indexes | |||||||
| GB9770-2001 | DIN22131 | |||||||
| D | H | L | P | W | X | Y | ||
| Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
| Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
| Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
| Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
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| Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
| Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 | |||||
Material Preparation: We meticulously select an extraordinary array of the finest high-tensile steel cords, premium rubber compounds, and robust fabric layers. This careful selection ensures unrivaled strength, supreme durability, and consistent performance for every possible application.
Steel Cord Manufacturing: Our process involves crafting high-strength steel cords with utmost precision. By expertly drawing, twisting, and braiding steel wires, we create the resilient backbone of our superior conveyor belts, guaranteeing longevity and reliability.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to offer exceptional qualities. This ensures unrivaled resistance to abrasion and high heat, setting new standards for durability and longevity.
Cord Embedding: Within our process, steel cords are seamlessly integrated into the rubber layers, ensuring maximum strength and unmatched flexibility. This guarantees robust performance even in the most demanding operations and environments.
Vulcanization: Through precise and rigorous heat treatment, the rubber is expertly cured, thoroughly bonding with the steel cords. This detailed process ensures enduring durability, even under the most severe conditions.
Finishing & Inspection: Each belt is expertly trimmed and undergoes a meticulous inspection to detect any defects. Rigorous testing ensures it meets and upholds our elevated quality standards, promising reliability and excellence.
Testing: Every belt undergoes rigorous and comprehensive testing procedures to confirm it consistently meets our stringent standards for strength, flexibility, and wear resistance, ensuring unparalleled performance.
Packaging & Delivery: Each belt is carefully packaged to ensure it arrives in pristine condition, ready for immediate use. Our efficient delivery system ensures it swiftly reaches your site, prepared to perform.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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