| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
The Heavy-Duty Bucket Elevator Belt, the epitome of engineering excellence, is crafted using superior materials to ensure unrivaled durability and unparalleled performance. It stands as the quintessential solution for tough environments, effortlessly handling significant loads with finesse and reliability.
Rubber Coating: This belt is elegantly enveloped in a robust rubber coating, meticulously engineered to offer exceptional resistance to abrasion, heat, and impact. Such design guarantees undeterred, long-term operational dependability and resilience.
Steel Cords/Polyester Fabrics: Reinforced with either high-strength steel cords or adaptable polyester fabric layers, this belt promises extraordinary tensile strength and adaptability, thereby ensuring precise and efficient vertical material transfer.
Custom Construction: Tailor the belt's design to meet specific industrial requirements. Options include adjustable thickness, tensile strength, and bespoke protective coatings designed to maximize performance and longevity.
Performance Features
The Heavy-Duty Bucket Elevator Belt is meticulously crafted for peak performance, delivering remarkable durability and reliability in the face of challenging conditions.
High Load Capacity: Purposefully engineered to adeptly manage large volumes of bulk materials at steep inclines, this belt effectively minimizes material loss while enhancing operational efficiency and productivity.
Abrasion and Wear Resistance: Designed for supreme endurance, this belt withstands the rigors of wear, significantly prolonging its service life within high-friction environments, thus ensuring seamless and uninterrupted operations.
Heat and Chemical Resistance: Demonstrating outstanding resilience to elevated temperatures, oils, and chemicals, this belt excels in harsh industrial environments like power plants and recycling facilities.
Smooth Operation: Ensures seamless and efficient material handling, reducing noise and vibration within elevator systems, thereby fostering a serene and efficient operational environment.
Applications
The adaptable Heavy-Duty Bucket Elevator Belt caters to multiple industries, showcasing remarkable versatility:
Agriculture: Skillfully transports grains, fertilizers, and various goods within grain elevators or silos, significantly boosting agricultural productivity.
Quarries: Masterfully manages heavy, abrasive materials such as sand, gravel, and stones, essential for the efficiency of mining and quarry operations.
Foundries: Facilitates the seamless movement of metal ores, scrap metal, and molten materials in foundries and smelting operations, enhancing productivity.
Recycling: Effectively transports recyclable materials like plastics, metals, and paper within recycling plants, ensuring operational efficiency.
Power Plants: Efficiently conveys coal, ash, and other bulk materials within power generation facilities, supporting consistent and reliable operations.
Construction: Facilitates the transport of cement, sand, and aggregates at construction sites, promoting efficiency and productivity.
Customization Options
Belt Width and Length: Available in tailored sizes to perfectly align with the specific needs of elevator systems, thus optimizing overall operational efficiency and performance.
Surface Coating: Select from an array of rubber compounds or coatings, including flame-resistant or oil-resistant options, tailored to precise requirements.
Sidewalls and Cleats: Sidewalls and cleats can be custom-crafted to prevent material spillage, ensuring smooth, efficient, and secure transport.
Heat Resistance: Customizable heat resistance allows for optimal performance in high-temperature environments, ensuring sustained efficiency.
Belt Configuration: Expertly configurable to effortlessly integrate with a plethora of bucket elevator designs, our belts are tailored to meet every specific demand, offering unmatched flexibility and robustness tailored for diverse operational needs.
Safety and Compliance
Fire-Resistant Materials: Carefully crafted to accommodate an impressive range of bucket sizes from 250mm to 1600mm, our Moulded Edge Black Elevator Belts stand as a symbol of unwavering safety. Constructed to not only meet but exceed stringent international fire safety standards, they offer unrivaled protection in high-risk settings such as power plants and chemical factories where safety is paramount.
Environmental Safety: Crafted from non-toxic, eco-friendly materials, our belts are a beacon of environmental responsibility. They are designed in complete harmony with global ecological regulations, making them the perfect sustainable choice for industries that prioritize environmental consciousness.
Industry Compliance: Our belts are engineered to not just comply but to surpass the stringent benchmarks set by ISO, DIN, and other critical industry standards, ensuring an unrivaled level of quality and performance in every application.
Reliable Operation: Engineered for a whisper-quiet and smooth operation, our belts significantly boost workplace safety and efficiency. They ensure a seamless and uninterrupted flow of productivity, keeping your operations running smoothly and flawlessly.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is assessed when filled to the brim with water, with Φ signifying the material filling ratio.
2. The maximum lifting height is characterized as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously handpick premium quality rubber, fortified with EP, NN, or steel cord to ensure unmatched excellence and top-tier performance.
Rubber Compounding: Our expertly crafted compound is finely tuned for extraordinary strength, superior flexibility, and remarkable wear resistance, guaranteeing extended durability and a long-lasting product.
Fabric Cutting & Layering: Every layer is precisely aligned with meticulous accuracy to ensure optimal functionality and peak performance throughout its use.
Rubber Coating & Lamination: Our cutting-edge lamination process significantly bolsters durability, making the product an ideal choice for demanding industrial applications.
Molding & Vulcanization: This process utilizes heat and pressure curing to forge a robust bond, cementing the product's structural integrity and reliability.
Edge Trimming & Finishing: We achieve a perfectly uniform surface to ensure consistent performance and uphold superior product quality.
Belt Reinforcement: Featuring secure clamping and fastening methods, the belt provides robust, reliable operation across diverse environments.
Quality Inspection: The product undergoes strict and comprehensive testing protocols to meet and surpass rigorous industry standards, ensuring exceptional quality.
Customization: Provides tailored lengths and widths to specifically address diverse client needs and varied applications.
Packaging & Delivery: Expertly rolled and meticulously packed to ensure safe transport and arrival at its destination in impeccable condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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