Customization: | Available |
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Type: | St1600 |
Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Our Steel Cord Conveyor Belts are engineered for unmatched strength and durability, employing robust steel cords as the core tension element. These belts are tailored for heavy-duty conveying needs; ideal for long-distance, high-speed, and substantial load transportation, ensuring optimal performance even in the most demanding industrial environments.
Structure:
Top Cover Rubber - Offers exceptional wear resistance while safeguarding the core, ensuring long-lasting performance.
Steel Cord Core - Features high-strength galvanized steel cords arranged longitudinally, delivering superior tensile strength and minimal elongation, essential for maintaining belt integrity under heavy loads.
Bottom Cover Rubber - Designed to withstand impact and abrasion, prolonging the belt's lifespan in rugged applications.
Bonding Layer - Our special rubber formulation guarantees robust adhesion between the steel cords and cover rubber, enhancing the belt's structural integrity.
Key Features:
Extremely low elongation, ensuring consistent performance and reliability.
Remarkable tensile strength and impact resistance, perfect for demanding applications.
High carrying capacity, adept at handling substantial loads with ease.
Extraordinary resistance to tearing and wear, for extended service life.
Designed for longevity, particularly in harsh environments.
Outstanding troughability and straight running characteristics, ensuring smooth operation.
Available with specialized cover grades: flame-resistant, oil-resistant, or heat-resistant to suit diverse needs.
Mining: Ensures efficient and reliable transport of bulk materials like coal, ores, and aggregates, vital for mining operations.
Power Plants: Expertly manages the conveyance of critical materials like coal and ash, essential for power generation processes.
Ports and Terminals: Vital for seamless bulk material handling in harbors and shipping terminals, enhancing logistics efficiency.
Cement and Aggregate Industries: Crucial for the heavy-duty transport of materials, supporting the rigorous demands of the cement and aggregate industries.
Safety and Environmental Benefits
Embracing safety and environmental stewardship, our steel cord conveyor belts are available with customizable fire-resistant and anti-static properties, promoting a safer work environment in potentially hazardous settings. Moreover, these belts are constructed with sustainable, eco-friendly materials, reducing environmental impact while delivering top-tier performance in high-demand industrial applications.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, surpassing the highest industry standards with ease. Proudly adhering to GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product exemplifies impeccable craftsmanship and reliability.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Material Preparation: In our meticulous material preparation phase, we handpick the finest high-tensile steel cords, superior rubber compounds, and sturdy fabric layers, ensuring unmatched strength and durability tailored for every unique application.
Steel Cord Manufacturing: Our manufacturing process involves crafting high-strength steel cords with precision by skillfully drawing, twisting, and braiding steel wires, forming the critical backbone for our top-tier conveyor belts.
Rubber Compounding: Our expertly formulated rubber compounds are meticulously blended to achieve outstanding properties, such as exceptional abrasion resistance and high-heat tolerance, establishing a new benchmark for durability.
Cord Embedding: We seamlessly integrate steel cords into rubber layers, ensuring maximum strength and unparalleled flexibility, perfectly engineered for the most demanding operations.
Vulcanization: Through precise heat treatment, the rubber is meticulously cured, creating an inseparable bond with the steel cords to guarantee enduring durability even under the most extreme conditions.
Finishing & Inspection: Each belt undergoes precise trimming, meticulous inspection for any defects, and rigorous testing to ensure they consistently meet our supreme quality standards.
Testing: Every belt is subjected to a series of rigorous testing procedures, confirming it meets our stringent standards for strength, flexibility, and wear resistance, ensuring superior performance.
Packaging & Delivery: We ensure each belt is carefully packaged to maintain its pristine condition upon arrival, primed for immediate use, and arranged for swift and reliable delivery to your site.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.