Customization: | Available |
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Type: | St1250 |
Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt is an awe-inspiring engineering masterpiece, meticulously designed to morph into a tightly sealed tubular configuration during operation. This groundbreaking design guarantees a fully enclosed material transport system, ideally suited for environmentally sensitive regions or applications where space optimization is crucial. Enhanced with optional steel cords, this belt provides extraordinary tensile strength, unrivaled durability, and superior performance across vast distances and challenging terrains.
Key Features:
Enclosed Transport:
Ingeniously crafted to coil into a pipe-like formation, this belt masterfully encloses conveyed materials, effectively preventing spillage, minimizing dust emissions, and protecting against external contaminants.
Flexible Routing Capability:
Showcasing the versatility to navigate both horizontal and vertical curves, this belt reduces the need for transfer stations, facilitating more efficient and seamless plant design layouts.
Steel Cord Reinforcement (Optional):
Provides outstanding tensile strength with minimal elongation, making it the ultimate solution for long-distance, high-capacity, and demanding heavy-duty conveying needs.
Environmental Resistance:
Expertly crafted to resist heat, cold, moisture, and a broad array of chemicals, ensuring consistent and dependable performance even in the toughest and most demanding operational settings.
Customizable Specifications:
Available in a wide range of diameters, belt widths, and rubber grades (including abrasion-resistant, flame-retardant, or heat-resistant options), as well as customizable lengths to meet precise project requirements.
Ideal for mining and mineral processing
Perfect for cement and power plants
Excellent for port terminals and ship loading facilities
Suitable for fertilizer and chemical industries
Perfect for dust-sensitive and environmentally regulated zones
Effectively curtails material loss and significantly lowers environmental impact
Enhances safety considerably by eliminating exposed return belts
Drastically cuts down operational and maintenance costs
Ensures clean, uninterrupted transportation across even the most complex routes
Exceptionally suited for contained and long-distance bulk material handling
Fabric Pipe Conveyor Belt: Meticulously Engineered for Lasting Durability and Unparalleled Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Where Precision Meets Versatility, Perfectly Defined: Unit (mm): Providing Exact Measurements for Optimal Performance Across Applications
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber Compound: An expertly blended mix of natural and synthetic rubbers, enhanced with specialized additives for superior performance.
Steel Cords or Steel Mesh: Essential elements providing unparalleled tensile strength and remarkable durability.
Belt Structure Design
Inner Rubber Layer: Engineered for exceptional wear and impact resistance, ensuring long-lasting performance.
Reinforcement Layer: Impeccably embedded steel cords or mesh, offering unmatched strength and fortitude.
Outer Rubber Layer: Provides dependable protection, shielding the belt against abrasion and environmental factors.
Pipe Shape Design
Innovative Edge Design: Specifically crafted to ensure the belt seamlessly forms a tubular shape during operation, effectively preventing material spillage.
Vulcanization
Bonding and Heating: A precision process where rubber layers and steel cords are seamlessly fused and heated to achieve optimal elasticity and enduring durability.
Inspection
Comprehensive Inspection: High-level visual assessments and meticulous size checks to uphold quality control standards.
Testing
Rigorous Testing: Includes tensile and wear resistance assessments to ensure each belt offers maximum strength and longevity.
Packaging and Shipping
Secure Packaging: Each belt is expertly rolled or spooled, carefully packaged, and then shipped to its destination, ensuring it arrives in pristine condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.