Customization: | Available |
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Type: | St1000 |
Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Steel Cord Conveyor Belts are high-tensile strength belts that utilize steel cords as the tension element. These belts are widely used in heavy-duty conveying applications where long-distance, high-speed, and high-load transportation is required.
Structure:
Top Cover Rubber - Provides wear resistance and protects the core.
Steel Cord Core - High-strength galvanized steel cords are arranged longitudinally to provide excellent tensile strength and minimize elongation.
Bottom Cover Rubber - Offers impact and abrasion resistance.
Bonding Layer - Special rubber ensures strong adhesion between the steel cords and the cover rubber.
Key Features:
Extremely low elongation
Excellent tensile strength and impact resistance
High carrying capacity
Outstanding resistance to tearing and wear
Long service life, especially suitable for harsh environments
Superior troughability and straight running characteristics
Available with flame-resistant, oil-resistant, or heat-resistant cover grades
Mining: Provides efficient transport of bulk materials like coal, ores, and aggregates.
Power Plants: Handles the conveyance of materials such as coal, ash, and other critical utilities.
Ports and Terminals: Essential for bulk material handling in harbors and shipping terminals.
Cement and Aggregate Industries: Essential for the heavy-duty transport of materials in the cement and aggregate industries.
Safety and Environmental Benefits
Safety and ecological considerations are integral to our design philosophy. Our steel cord conveyor belts can be tailored with fire-resistant and anti-static properties, fostering a safer work environment in potentially hazardous situations. Furthermore, these belts are crafted using eco-friendly materials, diminishing their environmental impact while maintaining superior performance in high-demand industrial applications.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, surpassing the highest industry standards with ease. Proudly adhering to GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product exemplifies impeccable craftsmanship and reliability.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Material Preparation: We meticulously select the highest quality high-tensile steel cords, premium rubber compounds, and robust fabric layers, ensuring unparalleled strength and durability for every application.
Steel Cord Manufacturing: We craft high-strength steel cords by expertly drawing, twisting, and braiding steel wires, forming the backbone of our superior conveyor belts.
Rubber Compounding: Our expertly formulated rubber compounds are blended to achieve exceptional properties, including resistance to abrasion and high heat, setting a new standard for durability.
Cord Embedding: The steel cords are seamlessly embedded into the rubber layers, guaranteeing maximum strength and unmatched flexibility for demanding operations.
Vulcanization: Through rigorous heat treatment, the rubber is cured, meticulously bonding with the steel cords to ensure enduring durability under the harshest conditions.
Finishing & Inspection: Each belt is precisely trimmed, undergoes a meticulous inspection for any defects, and is rigorously tested to uphold our quality standards.
Testing: Every belt is subjected to rigorous testing procedures to confirm that it meets our exacting standards for strength, flexibility, and wear resistance.
Packaging & Delivery: We carefully package each belt to ensure it arrives in perfect condition, ready for immediate use, and prepared for swift delivery to your site.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.