Customization: | Available |
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Type: | St630-St7500 |
Material: | Rubber |
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Pipe Rubber Conveyor Belt
Applications
The pipe rubber conveyor belt is an essential asset across various industries, expertly crafted to transport bulk materials with unparalleled efficiency. Widely adopted in mining for the seamless movement of coal and ore, it is equally integral to the cement industry, facilitating the transfer of raw materials and finished products. Power plants benefit from its robust capabilities for coal and biomass conveyance. In the food processing sector, it adeptly manages grains and sugar, while its use in chemical and agriculture sectors ensures the smooth handling of chemicals, fertilizers, and other critical materials. Its versatility extends to recycling, ports, steel mills, and construction industries, where it excels by reducing spillage, enhancing safety, and significantly boosting material handling efficiency.
Structure
The sophisticated design of the pipe rubber conveyor belt is comprised of several essential components. The Cover Layers, made from high-quality rubber, resist wear and withstand environmental challenges. The Carcass, constructed from durable materials such as polyester, nylon, or steel cord, ensures both flexibility and strength. The innovative Pipe Shape Design is pivotal in containing materials, dramatically minimizing spillage. Sidewall Reinforcement fortifies stability, preserving the belt's form. Tension Members are crucial for providing the tensile strength required to transport heavy loads with ease. Rubber Skim Coats securely bond the layers, enhancing longevity. Edge Protection is vital in preventing fraying and damage during usage. This meticulously layered construction guarantees the belt's longevity, flexibility, and superior performance in efficiently transporting materials.
Features
The pipe rubber conveyor belt is ingeniously engineered for unmatched durability and efficiency, boasting a plethora of remarkable benefits. It is exceptionally durable and wear-resistant, tailored for rugged, heavy-duty settings. Its outstanding flexibility permits versatile transportation in both vertical and horizontal directions, even in constrained or curved environments. The pipe design not only curtails spillage and dust but also ensures cleaner and more efficient operations. Its impressive tensile strength allows it to handle heavy loads without distortion, and its environmental resilience enables it to endure harsh conditions, including extreme temperatures and chemical exposure. The belt's low maintenance nature translates to reduced downtime and maintenance expenses, while its noise reduction feature ensures quieter operations. Moreover, the belt enhances safety by minimizing spillage and accidents, while its energy efficiency leads to decreased power consumption compared to traditional conveyors. These exceptional features render the pipe rubber conveyor belt a dependable and cost-effective choice for industries like mining, cement, power plants, and agriculture.
Technical Standard
Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. |
Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
Thickness of cover | Thickness of cover | |||
Maximum value of all samples |
20 | 20 | 20 | 20 |
Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
Belt width | Number of steel cord | ||||||||||||
mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 |
Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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At Qingdao Grand Rubbers Co., Ltd, fondly known as GRAND RUBBER, we are steadfast in our mission to manufacture, export, and supply premium-quality rubber conveyor belts and special purpose belting solutions. Our extensive and profound expertise spans every aspect of crafting top-tier steel cord conveyor belts, ensuring unmatched performance and durability.
Founded in 2004, our company boasts state-of-the-art production facilities, cutting-edge research and development capabilities, comprehensive testing equipment, and a skilled technical team dedicated to innovation and excellence in all product facets. We proudly house the most sophisticated rubber mixing facility in China, fully automated and supported by numerous advanced pieces of equipment to ensure the highest standards of quality and efficiency.
GRAND RUBBER is a global leader in the export of our exceptional products, reaching diverse markets across Europe, North and South America, the Middle East, Southeast Asia, Africa, Australia, and beyond. Our expansive international presence reinforces our commitment to delivering excellence worldwide.
Our dedication to producing high-quality products, coupled with exceptional service and robust technical support, has earned us a wide-reaching and stellar reputation across the globe. Our customers recognize and appreciate the unparalleled value we deliver.
Choose us, trust us— we are your expert Conveyor Belt Engineers, committed to excellence in every belt we deliver!
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 20 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.