Customization: | Available |
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Type: | St1600 |
Material: | Rubber |
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Steel Cord Conveyor Belt
Description:
Our Steel Cord Conveyor Belts are engineered for excellence in strength and durability, featuring a high-tensile steel cord framework that ensures superior performance. These belts are the go-to solution for demanding heavy-duty applications, ideal for long-distance, high-speed, and high-load transport.
Structure:
Top Cover Rubber - Crafted to deliver exceptional wear resistance while safeguarding the core against damage.
Steel Cord Core - Featuring high-strength galvanized steel cords aligned longitudinally, these provide unmatched tensile strength and minimal elongation.
Bottom Cover Rubber - Designed to withstand impact and abrasion, ensuring long-lasting protection.
Bonding Layer - Composed of a unique rubber formulation that ensures robust adhesion between the steel cords and cover rubber, optimizing belt integrity.
Key Features:
Exceptional low elongation characteristics
Remarkable tensile strength and impact resistance
High capacity for carrying heavy loads
Superior resistance against tearing and wear
Extended service life, making it perfect for extreme conditions
Outstanding troughability and precise straight-running abilities
Options available with flame-resistant, oil-resistant, or heat-resistant covers
Mining: Efficiently handles the transport of bulk materials such as coal, ores, and aggregates with ease.
Power Plants: Reliably manages the conveyance of critical materials like coal and ash, ensuring seamless operations.
Ports and Terminals: Vital for handling bulk materials in harbors and shipping terminals, optimizing operational flow.
Cement and Aggregate Industries: Indispensable for the rigorous transport demands in cement and aggregate sectors.
Safety and Environmental Benefits
Our design philosophy integrates safety and eco-conscious considerations. Our steel cord conveyor belts can be customized with fire-resistant and anti-static properties, thus ensuring a safer working environment in potentially hazardous settings. Moreover, these belts are crafted with eco-friendly materials, reducing environmental impact while delivering top-tier performance in demanding industrial applications.
Our Premium Steel Rubber Conveyor Belt is a masterpiece of engineering, surpassing the highest industry standards with ease. Proudly adhering to GB/T9770, DIN22131, DIN22103, AS1333, and JISK6369, this product exemplifies impeccable craftsmanship and reliability.
Technical Data Specification |
ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Tensile Strength(N/mm) | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 3500 | 4000 | 4500 | 5000 | 5400 | 6300 |
Max Diameter of Cord(mm) | 3.0 | 3.5 | 4.0 | 4.5 | 5.0 | 6.0 | 7.5 | 8.1 | 8.6 | 8.9 | 9.7 | 10.9 | 11.3 | 12.3 |
Pitch of Cord(mm) | 10 | 10 | 12 | 12 | 12 | 12 | 15 | 15 | 15 | 15 | 16 | 17 | 17 | 18 |
Top Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Bottom Rubber Cover Thickness(mm) | 5 | 5 | 6 | 6 | 6 | 6 | 6 | 8 | 8 | 8 | 8 | 8.5 | 9 | 10 |
Weight(kg/m2) | 18 | 19.5 | 22.5SK | 24 | 25.9 | 31.8 | 36.1 | 40.4 | 43.8 | 45 | 45.1 | 50.7 | 53.4 | 59.6 |
Width(mm) | Cord Number | |||||||||||||
800 | 75 | 75 | 63 | 63 | 63 | 63 | 50 | 50 | 50 | |||||
1000 | 95 | 95 | 79 | 79 | 79 | 79 | 64 | 64 | 64 | 64 | 59 | 55 | 55 | 54 |
1200 | 113 | 113 | 94 | 94 | 94 | 94 | 76 | 76 | 77 | 77 | 71 | 66 | 66 | 63 |
1400 | 133 | 133 | 111 | 111 | 111 | 111 | 89 | 89 | 90 | 90 | 84 | 78 | 78 | 74 |
1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 104 | 104 | 96 | 90 | 90 | 85 |
1800 | 171 | 143 | 143 | 143 | 143 | 114 | 114 | 117 | 117 | 109 | 102 | 102 | 96 | |
2000 | 159 | 159 | 159 | 159 | 128 | 128 | 130 | 130 | 121 | 113 | 113 | 107 | ||
2200 | 176 | 141 | 141 | 144 | 144 | 134 | 125 | 125 | 118 |
Test Item |
Property indexes | |||||||
GB9770-2001 | DIN22131 | |||||||
D | H | L | P | W | X | Y | ||
Tensile strength | Mpa≥ | 18 | 25 | 20 | 14 | 18 | 25 | 20 |
Elongation | %≥ | 400 | 450 | 400 | 350 | 400 | 450 | 400 |
Abrasion | ≤ | 90mm3 | 120mm3 | 150mm3 | 200mm3 | 90mm3 | 120mm3 | 150mm3 |
Aging test (70ºC×168h) Median value of tensile strength and elongation at break |
% |
It shall not be less than 75% of the corresponding value before aging. |
Type | ST630 | ST800 | ST1000 | ST1250 | ST1600 | ST2000 | ST2500 | ST3150 | ST3500 | ST4000 | ST4500 | ST5000 | ST5400 | ST6300 |
Min.Diameter of Pulley (mm) |
500 | 630 | 800 | 1000 | 1250 | 1400 | 1500 | 1600 | 1800 |
Material Preparation: We meticulously select only the finest high-tensile steel cords, premium-grade rubber compounds, and robust fabric layers. This dedication to quality ensures unrivaled strength and durability, making our product the top choice for every application.
Steel Cord Manufacturing: Our process begins with the crafting of high-strength steel cords. By expertly drawing, twisting, and braiding steel wires, we create the sturdy backbone of our premium conveyor belts, ensuring exceptional performance.
Rubber Compounding: Our expertly formulated rubber compounds are precision-blended to achieve outstanding properties. These include superior resistance to abrasion and high heat, setting a benchmark in durability that others aspire to match.
Cord Embedding: The steel cords are expertly embedded into the rubber layers, providing a seamless bond that guarantees maximum strength. This process ensures unmatched flexibility for the most demanding operational requirements.
Vulcanization: Through our rigorous heat treatment process, the rubber undergoes precise curing. This meticulous bonding with the steel cords ensures enduring durability, even under the harshest conditions, offering reliability you can count on.
Finishing & Inspection: Each belt is precisely trimmed and undergoes a meticulous inspection to identify any potential defects. Rigorous testing follows to ensure that each product upholds our stringent quality standards, promising excellence in performance.
Testing: Every belt is put through comprehensive testing procedures. This ensures it meets our exacting standards for strength, flexibility, and wear resistance, confirming the unrivaled quality of our products.
Packaging & Delivery: We package each belt with the utmost care to guarantee it arrives in pristine condition. Ready for immediate deployment, our products are prepared for swift delivery to your site, ensuring efficiency in your operations.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. Whatare your Payment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.