| Customization: | Available |
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| Type: | St4500 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt - Detailed Product Overview
Materials and Construction:
Crafted with unmatched precision, the Heavy-Duty Bucket Elevator Belt is fortified with superior quality materials. This ensures not just resilience, but also unwavering performance in even the most challenging environments, proficiently handling substantial loads with ease and reliability.
Rubber Coating: The belt is graced with a robust rubber coating that is meticulously engineered to provide outstanding resistance against abrasion, heat, and impact. These features collectively ensure a consistently reliable operation.
Steel Cords/Polyester Fabrics: Infused with steel cords or layers of polyester fabric, this belt guarantees remarkable tensile strength and adaptability, making it an optimal solution for vertical material movement in demanding settings.
Custom Construction: The belt can be tailored to meet unique industrial challenges, with customizable options for thickness, tensile strength, and specialized protective coatings, offering bespoke solutions for specific requirements.
Performance Features
The Heavy-Duty Bucket Elevator Belt is thoughtfully engineered for outstanding performance and enduring longevity, ensuring it meets the highest standards of industrial efficiency.
High Load Capacity: Expertly designed to handle substantial quantities of bulk materials, even on steep gradients, this belt minimizes material spillage while maximizing efficiency, making it an indispensable asset.
Abrasion and Wear Resistance: This belt is engineered to withstand wear and tear, significantly extending its service life in high-friction environments and ensuring operations remain uninterrupted.
Heat and Chemical Resistance: Remarkably resilient against extreme temperatures, oils, and chemicals, this belt excels in rigorous industrial environments such as power plants and recycling facilities, delivering outstanding performance.
Smooth Operation: Guarantees seamless, efficient material transfer while reducing noise and vibration in elevator systems, providing a tranquil operational experience that's second to none.
Applications
The Heavy-Duty Bucket Elevator Belt is engineered for diverse industrial applications, offering unparalleled versatility and efficiency across various sectors:
Agriculture: Effortlessly transports grains, fertilizers, and other commodities in grain elevators or silos, optimizing agricultural operations with precision and reliability.
Quarries: Manages heavy, abrasive materials like sand, gravel, and stones in mining and quarry operations, ensuring these tough materials are handled with utmost efficiency.
Foundries: Tailored for moving metal ores, scrap metal, and molten materials in foundries and smelting facilities, providing robust performance where it's needed most.
Recycling: Seamlessly transports recyclable materials such as plastics, metals, and paper in recycling plants, promoting sustainable operations with ease.
Power Plants: Skillfully conveys coal, ash, and bulk materials in power generation facilities, ensuring operational efficiency and reliability.
Construction: Effectively moves cement, sand, and aggregates at construction sites, supporting large-scale construction projects with reliable material handling.
Customization Options
Belt Width and Length: Available in customized sizes to precisely match the specifications of specific elevator systems, thereby enhancing operational efficiency and adaptability.
Surface Coating: Choose from a wide array of rubber compounds or coatings, including flame-resistant and oil-resistant options, tailored to meet specific industrial needs.
Sidewalls and Cleats: Customizable sidewalls and cleats can be added to prevent material spillage, ensuring transport remains smooth and efficient throughout operations.
Heat Resistance: With adaptable heat resistance, this belt can operate in high-temperature environments, providing dependable performance under extreme conditions.
Belt Configuration: Configurable to align seamlessly with various bucket elevator designs, meeting specific needs for flexibility, strength, and operational excellence.
Safety and Compliance
Fire-Resistant Materials: Precision-engineered for bucket sizes ranging from 250mm to 1600mm, our Moulded Edge Black Elevator Belts not only meet but surpass the stringent international fire safety protocols. This ensures an unwaveringly secure operation in high-risk environments such as power plants and chemical factories, where safety is paramount.
Environmental Safety: Fashioned from non-toxic materials, our belts are not just compliant but exemplary in adhering to the global ecological regulations, paving the way for a sustainable future without compromising performance.
Industry Compliance: Our belts are designed to transcend the standards set by ISO, DIN, and other prevailing industry regulations, ensuring unmatched quality and performance that sets new benchmarks.
Reliable Operation: Featuring a low-noise, impeccably smooth-running design, our belts significantly boost safety and efficiency, ensuring seamless, uninterrupted productivity that businesses can rely on.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is gauged when filled with water, with Φ indicating the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: Our premium-grade rubber, combined with EP, NN, or steel cord reinforcement, guarantees unmatched quality and performance.
Rubber Compounding: Expertly optimized to deliver exceptional strength, unparalleled flexibility, and outstanding wear resistance.
Fabric Cutting & Layering: Each layer is meticulously aligned to ensure seamless functionality and superior performance.
Rubber Coating & Lamination: This process enhances the belt's durability, making it ideal for rigorous industrial applications.
Molding & Vulcanization: Utilizes heat and pressure curing to achieve a robust and enduring bonding process.
Edge Trimming & Finishing: Provides a uniform surface that guarantees consistent performance and reliability.
Belt Reinforcement: Features secure clamping and fastening, ensuring reliable and efficient operation.
Quality Inspection: Undergoes rigorous testing procedures to meet and exceed industry standards, ensuring top-notch quality.
Customization: Offers tailored lengths and widths to meet the specific needs of diverse applications.
Packaging & Delivery: Securely rolled and expertly packed, ensuring safe transport to any destination.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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