| Customization: | Available |
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| Type: | St5000 |
| Material: | Rubber |
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Pipe Conveyor & Transmission Belt
The Pipe Conveyor & Transmission Belt stands as a beacon of innovation in material transport technology, engineered with precision to morph into a closed tubular structure during operation. This groundbreaking design provides a completely sealed transport system, ideal for sensitive environments or where efficient space management is crucial. When reinforced with steel cords, this belt exhibits extraordinary tensile strength and remarkable durability, delivering superior performance over vast distances and through demanding landscapes.
Key Features:
Enclosed Transport:
Meticulously designed to coil into a pipe-like form, this belt ensures total enclosure of transported material, effectively preventing spillage, minimizing dust emissions, and ensuring protection from external elements.
Flexible Routing Capability:
With the prowess to manage both horizontal and vertical curves, this belt diminishes the need for multiple transfer stations, thus promoting a more seamless and efficient design of plant layouts.
Steel Cord Reinforcement (Optional):
Provides outstanding tensile strength with minimal elongation, rendering it the ideal option for extended-distance, high-volume, and heavy-load conveying scenarios.
Environmental Resistance:
Designed to resist heat, cold, moisture, and a wide range of chemicals, guaranteeing consistent and reliable performance even in the most challenging and demanding operating conditions.
Customizable Specifications:
Available in a broad spectrum of diameters, belt widths, and rubber grades (such as abrasion-resistant, flame-retardant, or heat-resistant options), alongside customizable lengths to meet unique project requirements.
Mining and mineral processing
Cement and power plants
Port terminals and ship loading facilities
Fertilizer and chemical industries
Dust-sensitive and environmentally regulated zones
Effectively curtails material loss and lessens environmental footprint
Dramatically boosts safety by doing away with exposed return belts
Greatly lowers operational and maintenance costs
Ensures clean, continuous transport even through intricate pathways
Ideally engineered for enclosed and long-distance bulk material conveyance
Fabric Pipe Conveyor Belt: Meticulously Engineered for Unparalleled Durability and Flexibility
Belt Width and Corresponding Pipe Diameter Specification: Defining Precision and Versatility: Unit (mm): Providing Exact Measurements for Optimal Performance
| Normal Diameter mm | 100 | 150 | 200 | 250 | 300 | 350 | 400 | 500 | 600 | 700 | 800 | 850 |
| Belt Width mm | 360 | 550 | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 | 2900 | 3100 |
| Performance class of cover rubber | Tensile Strength Mpa ≥ |
Elongation at break % ≥ |
Abrasion mm3 ≤ |
Ozone Resistant | The tensile strength and elongation at break's change rate after aging % |
| D | 18.0 | 400 | 90 | No cracking | -25 ~ +25 |
| H | 24.0 | 450 | 120 | No cracking | -25 ~ +25 |
| T1,T2 | 10.0 | 300 | 200 | __ | -45 ~ +45 |
| A.Ozone resistant test condition: concentration(50±5)*10-8 (volume fraction ), temperature (40±2)ºC, elongation(20±2)%, time 96h. B. Hot air ageing test condition: D and H type pipe conveying belt 70ºC * 168 h: T 1 type pipe conveying belt 100ºC * 168h:T2 type pipe conveying belt 125ºC * 168h. |
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| Note:D-High Abrasion; H-anti-tear; T1-Heat Resistant under 100ºC ; T2 High Resistant under125ºC. | |||||
| Item | Ply to Ply N/mm |
Transition part to Ply N/mm |
Cover rubber to ply N/mm | |
| Thickness of cover | Thickness of cover | |||
| Maximum value of all samples |
20 | 20 | 20 | 20 |
| Average value of all samples |
8.0 | 8.7 | 5.0 | 6.0 |
| Minimum value of all samples |
7.4 | 7.4 | 4.4 | 5.4 |
| Nominal diameter mm | Φ200 | Φ250 | Φ300 | Φ350 | Φ400 | Φ500 | Φ600 | Φ700 |
| Belt Width mm | 730 | 910 | 1100 | 1280 | 1460 | 1820 | 2190 | 2550 |
| Belt width | Number of steel cord | ||||||||||||
| mm | St630 | St800 | St1000 | St1250 | St1600 | St2000 | St2500 | St2800 | St3150 | St3500 | St4000 | St4500 | St5000 |
| 800 | 75 | 75 | 63 | 63 | 63 | 63 | 64 | 50 | 50 | 50 | 50 | ||
| 1000 | 95 | 95 | 79 | 79 | 79 | 79 | 69 | 64 | 64 | 64 | 64 | 59 | 55 |
| 1100 | 105 | 105 | 87 | 87 | 87 | 87 | 69 | 69 | 69 | 69 | 69 | 65 | 61 |
| 1300 | 124 | 124 | 103 | 103 | 103 | 103 | 83 | 83 | 83 | 83 | 83 | 77 | 72 |
| 1600 | 151 | 151 | 126 | 126 | 126 | 126 | 101 | 101 | 101 | 104 | 104 | 96 | 90 |
| 1850 | 177 | 177 | 147 | 147 | 147 | 147 | 119 | 119 | 119 | 119 | 119 | 111 | 104 |
| 2250 | 181 | 181 | 181 | 181 | 145 | 145 | 145 | 145 | 145 | 137 | 125 | ||
| 2450 | 197 | 197 | 197 | 197 | 158 | 158 | 158 | 158 | 158 | 148 | 139 | ||
| Performance class of cover rubber | Tensile Strength MPa ≥ |
Elongation at break % ≥ |
Abrasion Mm3 ≤ |
Ozone Resistant A |
The tensile strength and elongation at break's change rate after aging |
| H | 25 | 450 | 120 | No cracking | -25 ~ +25 |
| D | 18 | 400 | 90 | No cracking | -25 ~ +25 |
| L | 20 | 400 | 150 | No cracking | -25 ~ +25 |
| Note: H- High Anti-tear; D-High Abrasion; L-Moderate abrasion. | |||||
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Raw Material Preparation
Rubber Compound: Meticulously crafted from a blend of premium natural and synthetic rubbers, enhanced with specialized additives for superior performance.
Steel Cords or Steel Mesh: Engineered to provide exceptional tensile strength and unparalleled durability, ensuring a long-lasting performance.
Belt Structure Design
Inner Rubber Layer: Expertly designed to offer outstanding wear and impact resistance, safeguarding the integrity of the belt.
Reinforcement Layer: Features robust steel cords or mesh, skillfully embedded to enhance strength and reliability.
Outer Rubber Layer: Meticulously formulated to shield the belt from abrasion, ensuring a tough and resilient exterior.
Pipe Shape Design
Special Edge Design: Ingeniously crafted to ensure the belt consistently forms a tubular shape during operation, effectively preventing material spillage and enhancing operational efficiency.
Vulcanization
Vulcanization Process: Rubber layers and steel cords are seamlessly bonded and precisely heated to deliver optimal elasticity and durability.
Inspection
Visual Inspection: A meticulous review for defects complemented by rigorous size checks, all designed to uphold impeccable quality control standards.
Testing
Performance Testing: Comprehensive tensile and wear resistance tests are conducted to confirm the belt's strength and durability, ensuring it meets rigorous performance criteria.
Packaging and Shipping
Packaging and Shipping: The belt is expertly rolled or spooled, then meticulously packaged and shipped, ensuring it reaches its destination in perfect condition.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6. What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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