| Customization: | Available |
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| Type: | St1000 |
| Material: | Rubber |
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Heavy-Duty Bucket Elevator Belt
Materials and Construction
Elevate your industrial operations with the Heavy-Duty Bucket Elevator Belt, meticulously crafted by Qingdao Grand Rubbers Co., Ltd. Utilizing only the highest quality materials, this belt delivers unparalleled durability and insists upon superior performance. It's your go-to solution for thriving in harsh environments while effortlessly managing substantial loads.
Rubber Coating: This belt is enveloped in a robust rubber coating, precisely engineered to withstand abrasion, extreme heat, and significant impacts. This ensures your belt remains a trusted powerhouse, providing reliable and enduring performance.
Steel Cords/Polyester Fabrics: Enhanced with the fortitude of steel cords or the flexibility of polyester fabric layers, this belt ensures exceptional tensile strength and adaptability, optimizing vertical transportation with pinpoint accuracy and supreme efficiency.
Custom Construction: Tailor the belt's architecture to meet specific industrial challenges. Customize options including variable thickness, tensile strength, and specialized coatings to guarantee unmatched performance.
Performance Features
The Heavy-Duty Bucket Elevator Belt is precisely engineered for peak performance and extraordinary durability, making it an ideal solution in demanding industrial conditions.
High Load Capacity: Masterfully crafted to efficiently manage large quantities of bulk materials at steep angles, this belt drastically curtails material loss and elevates operational productivity.
Abrasion and Wear Resistance: This belt is specifically crafted to resist wear and abrasion, significantly prolonging its operational life in high-friction scenarios, ensuring seamless and uninterrupted performance.
Heat and Chemical Resistance: Demonstrating exceptional resilience to high temperatures, oils, and chemicals, this belt thrives in challenging settings like power plants and recycling facilities.
Smooth Operation: Ensures seamless and effective material handling, reducing noise and vibration in elevator systems for a calm and productive operational experience.
Applications
The Heavy-Duty Bucket Elevator Belt is a versatile asset, serving a multitude of industries with exceptional efficiency:
Agriculture: This belt proficiently transports grains, fertilizers, and various goods within grain elevators or silos, enhancing agricultural output.
Quarries: Excels in handling heavy, abrasive materials like sand, gravel, and stones, pivotal for mining and quarrying tasks.
Foundries: Streamlines the movement of metal ores, scrap, and molten materials in foundries and smelting operations, ensuring smooth processes.
Recycling: Efficiently transports recyclable materials such as plastics, metals, and paper within recycling facilities, optimizing recycling operations.
Power Plants: Efficiently conveys coal, ash, and other bulk materials in power generation facilities, supporting consistent and reliable operation.
Construction: Facilitates the movement of cement, sand, and aggregates at construction sites, enhancing construction productivity.
Customization Options
Belt Width and Length: Tailor-made to fit the precise dimensions of elevator systems, these belts optimize efficiency across operations.
Surface Coating: Select from a comprehensive array of rubber compounds and coatings, including flame-retardant or oil-resistant layers, customized to meet your exact needs.
Sidewalls and Cleats: Custom-designed sidewalls and cleats effectively prevent material spillage, ensuring smooth and efficient transport without interruptions.
Heat Resistance: Customize heat resistance to facilitate effective operation in extreme temperature conditions, guaranteeing optimal performance.
Belt Configuration: Meticulously designed for seamless integration, our belts adapt effortlessly to diverse bucket elevator configurations. This ensures they meet precise requirements for both flexibility and durability, making them an ideal choice for varying industrial needs.
Safety and Compliance
Fire-Resistant Materials: Expertly engineered to fit bucket sizes from 250mm to 1600mm, our Moulded Edge Black Elevator Belts stand as a testament to safety excellence. Crafted to not just meet, but exceed the most stringent international fire safety standards, they offer unmatched protection in high-risk environments like power plants and chemical factories, where uncompromising safety is paramount.
Environmental Safety: Constructed from non-toxic, eco-friendly materials, our belts are a perfect embodiment of sustainability, aligning with global ecological regulations. They represent a conscientious choice for industries focused on environmental stewardship.
Industry Compliance: Our belts surpass the rigorous standards set by ISO, DIN, and other critical industry benchmarks, ensuring an unparalleled level of quality and performance that leads the industry in every application.
Reliable Operation: Engineered for exceptionally quiet and smooth functionality, our belts significantly boost workplace safety and operational efficiency. They ensure a seamless, uninterrupted flow of productivity, maintaining flawless operation at all times.
Bucket Elevator Belt Main Technical Data:
| Belt Type | Belt Type | Carcass Type | Cover Thickness(mm) | Width Range | |
| Top Rubber | Bottom Rubber | ||||
| Conventional Type |
Nylon Belt | NN100 - NN400 | 1.5 | 1.5 | 300 - 2200 |
| EP Belt | EP100 - EP400 | 3.0 | 3.0 | ||
Reinforcement Type |
Nylon Belt | NN100 - NN400 | 4.5 | 4.5 | 300 -2200 |
| EP Belt | EP100 - EP400 | 6.0 | 6.0 | ||
| Steel Cord Conveyor Belt |
ST630 - ST5000 | ||||
| Bucket width (mm) | 250 | 315 | 400 | 500 | 630 | 800 | 1000 | 1250 | 1400 | 1600 | |
| Bucket volume(L) | 5 | 6.5 | 14.6 | 18 | 29 | 37 | 58 | 73 | 99 | 114 | |
Conveying Capacity m3/H |
Φ100% | 85 | 117 | 225 | 280 | 450 | 570 | 950 | 1255 | 1547 | 1780 |
| Φ75% | 63 | 88 | 168 | 210 | 338 | 428 | 712 | 941 | 1160 | 1335 | |
| Lifting height(m) | >100 | >100 | >100 | >120 | >120 | >120 | >130 | >130 | >130 | >130 | |
Notes: 1. The bucket volume is measured when filled to the brim with water, with Φ representing the material filling ratio.
2. The maximum lifting height is defined as the center distance C between the head shaft and the tail shaft.
Manufacturing Process
Raw Material Selection: We meticulously select only the finest premium rubber, expertly reinforced with EP, NN, or steel cord. This careful selection process ensures unparalleled quality, offering you unmatched performance and dependability.
Rubber Compounding: Our compound is masterfully optimized to provide exceptional strength, remarkable flexibility, and outstanding wear resistance. This ensures the product's longevity, making it a reliable choice for your needs.
Fabric Cutting & Layering: Each layer is precisely aligned with meticulous care to guarantee seamless functionality and optimal performance, ensuring that every product meets the highest standards of excellence.
Rubber Coating & Lamination: Our advanced lamination process is designed to significantly enhance durability, making it the perfect choice for demanding industrial applications where reliability and longevity are paramount.
Molding & Vulcanization: This meticulous process involves expertly curing with heat and pressure to achieve a robust and enduring bond, ensuring the product's structural integrity and long-lasting performance.
Edge Trimming & Finishing: We achieve a uniform, smooth surface for consistent performance and superior product quality, each time delivering excellence you can trust.
Belt Reinforcement: Our belt features secure clamping and robust fastening, providing reliable operation across diverse environments, ensuring adaptability and durability.
Quality Inspection: Each product undergoes rigorous, comprehensive testing protocols to meet and exceed stringent industry standards, ensuring you receive only exceptional quality products.
Customization: We offer tailored lengths and widths, expertly catering to the unique requirements of diverse client needs and applications, ensuring a perfect fit every time.
Packaging & Delivery: Products are expertly rolled and securely packed to ensure safe transport and arrival in pristine condition, guaranteeing peace of mind with every delivery.
Q1. Are you a manufacturer?
Yes, we have mainly produced rubber conveyor belts for over 18 years.
Q2. What are your main products?
Multi-ply fabric conveyor belt(EP/NN type), steel cord conveyor belt, chevron conveyor belt, sidewall belt, white conveyor belt, bucket elevator belt, filter belt, and special conveyor belts with the characteristics of heat resistant, cold resistant, oil resistant, flame retardant, abrasion resistant, etc.
Q3. What about the lead time?
1) 3--5 days for sample.
2) 20--25 days for mass production. If urgent, we have the green channel.
Q4. Can you send free samples?
Yes, we provide samples for free after inquiry.
Q5. How about the package?
Standard export packing method, your special requirement will be respected.
Q6.What are yourPayment terms?
T/T or L/C.
Q7. Can you do door-to-door?
No problem.
Q8. How do you ensure your product quality?
Our quality control system had been ISO9001 certified. The first-class production equipment, testing facilities, and a complete quality assurance system guarantee high quality.
Q9. What is your major market?
Our products are heavily involved in exporting all over the world, including Europe, America, the Middle East, Southeast Asia, South Africa, Australia, etc.
Q10. What you can do to support me better?
We can provide products that meet quality standards, timely delivery, transportation packaging requirements, and customers' other special requirements.
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